ABB FEX300 - Page 170

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Appendix

170 FEX300, FEX500 OI/FEX300/FEX500-EN

Main Page

Dransfelder Straße2
Table of Contents3
Safety7
General Information and Notes for the Reader7
Intended Use8
Improper Use8
Target Groups and Qualifications8
Warranty Provisions8
Plates and Symbols9
Safety-/ Warning Symbols, Note Symbols9
Name Plate10
Transport Safety Information13
Installation Safety Information13
Safety Instructions for Electrical Installation13
Safety Instructions for Operation14
Technical Limit Values14
Allowed Fluids14
Maintenance and Inspection Safety Information15
Returning Devices15
Integrated Management System16
Disposal16
Information on WEEE Directive 2002/96/EC (Waste Electrical and Electronic Equipment)16
Rohs Directive 2002/95/EC16
Design and Function17
Measuring Principle17
Device Designs18
Design19
Model with Compact Design19
Model with Remount Mount Design19
Transport and Storage20
Inspection20
Transport of Flanged Units Smaller than DN 45020
Transport of Flanged Units Larger than DN 40021
Storage Conditions21
Mounting22
General Information on Installation22
Supports for Meter Sizes Larger than DN 40022
Mounting the Measuring Tube23
Torque Information24
Processmaster in Flange Design and Hygienicmaster in Flange or Wafer-Type Design24
Variable Process Connections Hygienicmaster28
Information on EHEDG Conformity29
Information on 3A Conformity29
Installation Requirements30
Electrode Axis30
In- and Outlet Pipe Sections30
Vertical Connections30
Horizontal Connections30
Free Inlet or Outlet30
Strongly Contaminated Fluids30
Installation in the Vicinity of Pumps31
Installing the High Temperature Design31
Devices with Extended Diagnostic Functions31
Installation in Pipelines with Larger Nominal Diameters31
Rotating the Display / Rotating the Housing32
Rotating the Display32
Rotating the Housing32
Ground33
General Information on Ground Connections33
Metal Pipe with Fixed Flanges33
Metal Pipe with Loose Flanges34
Plastic Pipes, Non-Metallic Pipes or Pipes with Insulating Liner35
Sensor Type Hygienicmaster36
Ground for Devices with Protective Plates36
Ground with Conductive PTFE Grounding Plate36
Devices with Extended Diagnostic Functions36
Installation and Grounding in Pipelines with Cathodic Corrosion Protection (CCP)37
Electrical Connections39
Preparing and Routing the Signal and Magnet Coil Cable39
Cable with Part Number D173D027U0139
Cable with Part Number D173D031U0140
Connecting the Flowmeter Sensor42
Connecting the Signal and Magnet Coil Cables42
Protection Class IP 6843
Connecting the Transmitter45
Connecting the Supply Power45
Transmitter46
Devices with HART Protocol47
Devices with PROFIBUS PA or FOUNDATION Fieldbus48
Connection Examples for the Peripherals49
Commissioning53
Preliminary Checks Prior to Start-Up53
Configuring the Current Output54
Commissioning PROFIBUS PA Units56
Example of Local Address Setting (DIP Switch 8 = On)57
Unit Behavior with Auxiliary Power Switched on58
Voltage / Current Consumption58
System Integration59
Commissioning FOUNDATION FIELDBUS Units60
Position of DIP Switches61
Bus Address Settings62
Commissioning the Unit63
Downloading the System Data63
Parameterizing Via the "Easy Set-Up" Menu Function65
Flowmeter Sizes, Flow Range71
Parameterization72
Operation72
Menu Navigation72
Menu Levels73
Process Display74
Switching to the Information Level (Operator Menu)75
Switching to the Configuration Level (Parameterization)78
Hardware Write Protection79
Selecting and Changing Parameters80
Overview of Parameters on the Configuration Level82
Description of Parameters90
Menu: Easy Setup90
Menu: Device Info93
Menu: Config. Device97
Menu: Display101
Menu: Input / Output103
Menu: Process Alarm109
Menü: Communication110
Menu: Diagnostics115
Menu: Totalizer124
Alarm Simulation126
Software History128
Devices with HART Protocol128
Devices with PROFIBUS PA or FOUNDATION Fieldbus128
Extended Diagnostic Functions129
General129
Detection of Partial Filling129
Detection of Gas Bubbles 1)129
Detection of Deposits on Measuring Electrodes 1)130
Conductivity Monitoring 1)130
Electrode Impedance Monitoring 1)131
Sensor Measurements131
Trend132
Fingerprint132
Checking the Grounding132
Checking the Grounding133
Performing the Grounding Check133
Recommended Settings for Diagnostic Limit Values135
Limit Values for the Coil Resistance135
Limit Values for the Electrode Deposits136
Limit Values for the Electrode Impedance136
Recommended Settings for the Trend Logger136
Error Messages137
Invoking the Error Description137
Error States and Alarms138
Errors138
Function Check139
Operation Outside of Specifications (off Spec)141
Maintenance142
Overview of Error States and Alarms143
Digital Output144
Error Messages During Commissioning147
Maintenance149
Flowmeter Sensor149
Gaskets150
Replacing the Transmitter or Sensor150
Transmitter151
Flowmeter Sensor152
Downloading the System Data153
Spare Parts List154
Fuses for Transmitter Electronics154
Spare Parts for the Compact Design154
Spare Parts for Remote Design155
Field-Mount Housing155
Round Field-Mount Housing156
Flowmeter Sensor (Zone 2/DIV 2)156
Flowmeter Sensor (Zone 1/DIV 1)157
Performance Specifications158
General158
Reference Conditions According to en 29104158
Maximum Measuring Error158
Reproducibility, Response Time158
Transmitter158
Electrical Properties158
Mechanical Properties158
Functional and Technical Properties - Processmaster159
Flowmeter Sensor159
Protection Type According to en 60529159
Pipeline Vibration According to en 60068-2-6159
Installation Length159
Signal Cable (for External Transmitters Only)159
Temperature Range159
Material Load162
Flowmeter Sensor163
Functional and Technical Properties - Hygienicmaster164
Flowmeter Sensor164
Protection Type According to en 60529164
Pipeline Vibration According to en 60068-2-6164
Installation Length164
Signal Cable (for External Transmitters Only)164
Temperature Range164
Material Load166
Mechanical Properties167
Appendix168
Other Applicable Documents168
Approvals and Certifications168
Overview of Parameter Settings (Factory Settings)171
For Profibus PA Version171
Index173
Germany176

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