3 Maintenance
3.2.2. Maintenance schedule
1453HAC022033-001 Revision: K
© Copyright 2004-2011 ABB. All rights reserved.
•
1)
DTC = Duty Time Counter. Shows the operational time of the robot.
•
3)
Battery low alert (38213 Battery charge low) is displayed when remaining backup
capacity (robot powered off) is less than 2 months. Typical lifetime of a new battery
is 36 months if the robot is powered off 2 days/week or 18 months if the robot is
Changing Axis 4 secondary
gearbox, oil:
Kyodo Yushi TMO
150
First change when
DTC
1)
reads:
6,000 hours
Second change
when DTC
1)
reads:
24,000 hours
Following changes:
Every 24,000 hours
Do not mix with other oils!
• Oil change, gearbox,
axis 4 on page 209
Changing Axis 5 primary
gearbox, oil:
Kyodo Yushi TMO
150
First change when
DTC
1)
reads:
6,000 hours
Second change
when DTC
1)
reads:
24,000 hours
Following changes:
Every 24,000 hours
Do not mix with other oils!
• Oil change, gearbox,
axis 5 on page 212
Changing Axis 5 secondary
gearbox, oil:
Mobil Gearlube
X320
Every:
• 12,000 hours
• Oil change, gearbox,
axis 5 on page 212
Changing Axis 5 secondary
gearbox, oil:
Kyodo Yushi TMO
150
First change when
DTC
1)
reads:
6,000 hours
Second change
when DTC
1)
reads:
24,000 hours
Following changes:
Every 24,000 hours
Do not mix with other oils!
• Oil change, gearbox,
axis 5 on page 212
Changing Axis 6 gear oil:
Kyodo Yushi TMO
150
First change when
DTC
1)
reads:
6,000 hours
Second change
when DTC
1)
reads:
24,000 hours
Following changes:
Every 24,000 hours
Do not mix with other oils!
• Oil change, gearbox
axis 6 on page 215
Overhaul Robot Every:
40,000 hours
• Expected component
life on page 149
Replacement SMB Battery pack Battery low alert
3)
• Replacing SMB battery
on page 218
Lubrication Balancing device
bearings
Every:
12,000 hours
5)
Maintenance
activity
Equipment Interval Detailed in section
Continued
Continues on next page