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ALMAC BiBi 850-BL User Manual

ALMAC BiBi 850-BL
127 pages
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Date
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ion 00 26-05-2015 ET team snc
BiBi 850-BL
USE AND MAINTENANCE MANUAL
ORIGINAL
INSTRUCT
IONS
Please read this user manual carefully before using the machine.
Bi-levelling Mobile Elevating Work

Table of Contents

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ALMAC BiBi 850-BL Specifications

General IconGeneral
Working Height8.5 m
Platform Height6.5 m
Platform Capacity230 kg
Power SourceElectric
Maximum Capacity230 kg
Drive Speed3.5 km/h
Battery Voltage24 V
Ground Clearance0.1 m

Summary

1. General Information

1.1 Documentation Supplied

Lists included documents: manual, diagrams, and report register.

1.2 Manual Details

Specifies manual type, model (BIBI 850-BL), and revision number.

1.2.1 Manual Recipients

Identifies the intended audience: users and maintenance technicians.

1.3 Information Ownership

Covers copyright, confidentiality, and usage restrictions for the manual.

1.4 Manufacturer Identification

Provides ALMAC S.r.l. contact details, address, and VAT information.

1.5 MEWP Identification Data

Explains MEWP classification and refers to the machine's identification plate.

1.6 Performance Specifications

Details characteristic dimensions and technical data of the machine.

1.7 CE Declaration of Conformity

Lists standards and directives the machine complies with.

1.8 Warranty Terms

Outlines the manufacturer's warranty period and conditions.

1.8.1 Warranty Claims

Instructions on how to request service or spare parts under warranty.

1.9 Technical Assistance

Contact information and guidance for seeking specialized assistance.

1.10 Using the Manual

Guidelines on keeping and consulting the user manual.

1.11 Intended and Improper Use

Defines the machine's designed purpose and prohibited actions.

1.11.1 Intended Use

Describes the specific jobs and applications the MEWP is suitable for.

1.11.2 Improper Uses

Lists activities that constitute improper use and are forbidden.

1.11.3 Manufacturer Liability Cases

Specifies conditions under which the manufacturer is not liable.

2. Safety Information

2.1 Commissioning & Routine Inspections

Details legal requirements for machine registration and periodic checks.

2.2 Operator Fitness Requirements

Specifies physical and training qualifications for machine operators.

2.3 Indicator Plates

Describes various plates affixed to the machine for identification and instructions.

2.3.1 Instruction Plates

Details specific instruction plates, including those for capacity.

2.3.2 Warning Signs

Explains different types of warning, command, danger, and instruction signs.

2.3.3 Sign Pictogram Meanings

Provides interpretations for various safety symbols and pictograms.

2.4 Provisions and Prohibitions

Lists essential rules, dos, and don'ts for safe operation.

2.5 Transport and Loading

Instructions on how to safely load and transport the MEWP.

2.6 Inspections Before Use

Essential checks to perform before starting machine operation.

2.7 Inspections During Use

Procedures and checks to follow while operating the machine.

2.8 Precautions When Work Stops

Steps to take when terminating or interrupting machine use.

2.9 Maintenance Safety

Safety regulations and precautions to follow during maintenance.

2.10 Personal Protective Equipment (PPE)

Lists the mandatory safety gear for operators.

3. Machine Description

3.1 Machine Structure

Describes the main structural parts of the MEWP.

3.1.1 Main Machine Parts

Lists and identifies key components of the machine with numbers.

3.2 Operator Interface

Details the controls and user interaction points on the machine.

3.2.1 Control Panel

Explains the function of buttons, levers, and indicator lights on the control panel.

3.2.2 Ground Controls

Describes the console and controls located on the machine's chassis.

3.3 Safety Devices

Explains the various safety features integrated into the machine.

3.3.1 Anti-Crushing Device

Details the mechanism designed to prevent crushing injuries.

3.3.2 Inclination Monitoring

Describes the system that monitors and limits platform inclination.

3.3.3 Pressure Limiting Devices

Explains the function of hydraulic pressure relief valves.

3.3.4 Electrical Cut-out Devices

Describes safety features like circuit breakers and battery isolator.

3.3.5 Hydraulic Failure Safety

Explains safety measures against hydraulic system failures.

3.3.6 Load Limiting Device

Details the system that prevents lifting beyond the permitted load.

4. Instructions for Use

4.1 Preliminary Operations

Steps to prepare the machine and site before operation.

4.1.1 Ground Fitness

How to assess the suitability of the ground surface for safe operation.

4.1.2 Wind Action

Information on wind speed limits and their effects on the machine.

4.1.3 Basket Access

Procedure for safely entering and exiting the operator's basket.

4.1.4 Basket Extension

Instructions on how to extend the work platform basket.

4.1.5 Engine Starting

Step-by-step guide for starting the combustion engine.

4.1.6 Emergency Starting

Procedure for starting the engine in emergency situations.

4.1.7 Electric Motor Starting

Instructions for powering the machine using the electric motor.

4.2 Machine Operation

How to control and maneuver the machine during use.

4.2.1 Drive and Steering

Details on using joysticks for driving, steering, and track control.

4.2.2 Platform Levelling

Explanation of automatic and manual systems for keeping the platform level.

4.2.3 Basket Ascent/Descent

How to raise and lower the operator's basket.

4.2.3 Manual Warning Buzzer

Instructions on operating the audible warning buzzer.

4.2.4 Timer

Explanation of the integrated hour meter for tracking usage.

4.2.5 Easy-Drive System (ED-S)

Description of the ED-S function for terrain-friendly rotation.

4.2.6 Direct-Control System (DC-S)

Explanation of the DC-S feature for straight-line driving.

4.3 Ground Control Panel

Information about the removable control panel for ground operation.

4.4 Ground Controls Usage

How to operate the machine using the ground-mounted controls.

4.5 Stopping the Machine

Procedures for safely stopping and disabling the machine.

4.5.1 Normal Stopping

Standard steps to shut down the machine after use.

4.5.2 Emergency Stop

How to activate the emergency stop button to halt all functions.

4.4 220V Electrical Socket

Details on the optional power socket for tools and its usage.

4.5 Storage Compartment

Location and contents of the compartment for manuals and personal items.

5. Emergency Procedures

5.1 Emergency Manual Descent

Procedure for lowering the platform manually during power failure.

5.2 Emergency Transport

Guidelines for transporting the machine in an emergency.

6. Maintenance

6.1 General Maintenance

Overview of maintenance tasks, frequencies, and important notes.

6.2 Fastener Checks

Procedures for checking and tightening screws, bolts, and nuts.

6.3 Visual & Structural Inspection

Guidelines for inspecting the machine's structure and components.

6.4 Tube & Cable Damage

How to check hydraulic hoses and electric cables for damage.

6.5 Greasing

Procedures and points for lubricating moving parts and runners.

6.6 Hydraulic Oil Level

Instructions on how to check the hydraulic oil level in the tank.

6.7 Hydraulic Oil Changes

Steps for draining and replacing hydraulic oil according to schedule.

6.8 Pressure Relief Valve Test

Procedure for testing the lift circuit pressure relief valve operation.

6.9 Battery

Information and recommendations regarding the machine's battery.

6.10 Hydraulic Filter Replacement

Steps for replacing hydraulic filters (discharge and return).

6.10.1 Discharge Filter Replacement

Specific instructions for replacing discharge filters.

6.10.2 Return Filter Replacement

Specific instructions for replacing the return filter.

6.11 Inclinometer Operation Test

How to test the functionality of the safety inclinometer.

6.12 Microswitch Test

Procedures for testing safety limit switches.

6.13 Insulation Monitoring Test

How to test the electrical insulation monitoring device.

6.14 Emergency Descent Test

Procedure for testing the manual emergency descent function.

6.15 Engine Oil

Instructions for checking and changing the engine oil.

6.16 Air Filter

Steps for cleaning and replacing the air filter.

6.17 Spark Plug

Procedure for inspecting and replacing spark plugs.

6.18 Track Inspection & Tensioning

How to check and adjust the tension of the tracks.

6.19 Track Inspection & Replacement

When and how to replace the machine tracks.

6.20 Track Reduction Gear Oil

Procedure for checking the oil level in track reduction gears.

6.21 Machine Cleaning

Guidelines for cleaning the machine using non-pressurized water.

6.22 Refuelling

Instructions for safely refuelling the machine with gasoline.

7. Demolition

7.1 Decommissioning and Demolition

Steps for safely decommissioning and disposing of the machine.

Appendix 1 Declaration of Conformity

Appendix 2 Report Register

Appendix 3 Property Transfers

Appendix 4 Hydraulic Diagram

Appendix 5 Circuit Diagram