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Ametek MX30-1 User Manual
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User Manual - Rev AV
AMETEK Program
mable Power
MX Series
194
Seq #
CI P/N
Description
Vendor
Qty
A
ssy. Number and Location
Top Assembly
7003-
400-01
F1
270246
FUSE, 200A, 600V
Ferraz Shawmut A6T
200
Littlefuse JLLS 200
1
F2
270246
FUSE, 200A, 600V
Ferraz Shawmut A6T
200
Littlefuse JLLS 200
1
For 208V / 230V Input
F3
270246
FUSE, 200A, 600V
Ferraz Shawmut A6T
200
Littlefuse JLLS 200
1
F1
270226
FUSE, 110A, 600V
Ferraz Shawmut A6T
110
Littlefuse JLLS 110
1
F2
270226
FUSE, 110A, 600V
Ferraz Shawmut A6T
110
Littlefuse JLLS 110
1
For 400V / 480V Input
F3
270226
FUSE, 110A, 600V
Ferraz Shawmut A6T
110
Littlefuse JLLS 110
1
A
mp
lifier A
ssy. 15kVA
7003-
418-1 / 7003-425-1 / 7003-433-
2
F1
270249
FUSE, 100A, 500V
Ferraz Shawmut A50QS100-4
3
A7, A8, A9
F1-F8
270168
FUSE, 30A, 600V
Bussmann KTK-30
Littlefuse KLK-30
24
A7, A8, A9
7003-713-1
Low Voltage Power Supply 7003-722-1
F1
270192
FUSE, Poly switch
Raychem RUE250
1
A6
F2
270192
FUSE, Poly switch
Raychem RUE250
1
A6
F3
270189
FUSE, Poly switch
Raychem RXEF110
1
A6
Low Voltage Power Supply 7003-702-1
F1
270192
FUSE, Poly switch
Raychem RUE250
1
A6
F2
270192
FUSE, Poly switch
Raychem RUE250
1
A6
Fan Control 7003-708-1
F1
270183
FUSE, 3A, 250V
Bussmann PCC3
1
A7-A8
F1
270183
FUSE, 3A, 250V
Bussmann PCC3
1
A8-A8
F1
270183
FUSE, 3A, 250V
Bussmann PCC3
1
A9-A8
F2
270192
FUSE, Poly switch
Raychem RUE250
1
A7-A8
F2
270192
FUSE, Poly switch
Raychem RUE250
1
A8-A8
F2
270192
FUSE, Poly switch
Raychem RUE250
1
A9-A8
Table 8-2: Fuses
193
195
Table of Contents
Default Chapter
3
Mx30
3
Important Safety Instructions
4
Table of Contents
6
1 Introduction
11
General Description
11
Manual Organization and Format
11
Different Model Series
12
2 Specifications
13
Electrical
13
Figure 2-1: MX30-3 Voltage / Current Rating Chart for 150/300 V AC Ranges
17
Figure 2-2: MX45-3 Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating
17
Figure 2-3: Voltage / Current Rating Chart for 150/300 V AC Ranges - Derated
18
Figure 2-4: MX30-3 Voltage / Current Rating Chart for 200/400 V DC Ranges
19
Figure 2-5: MX45-3 Voltage / Current Rating Chart for 200/400 V DC Ranges - Max. Rating
19
Figure 2-6: Voltage / Current Rating Chart for 200/400 V DC Ranges - Derated
20
Mechanical
23
Environmental
24
Regulatory
24
Front Panel Controls
24
Special Features and Options
25
Figure 2-7: MX30-3 Voltage / Current Rating Chart, -HV Option
29
Figure 2-8: MX45-3 Voltage / Current Rating Chart, -HV Option - Max. Rating
29
Figure 2-9: Voltage / Current Rating Chart, -HV Option - Derated
29
Figure 2-10: -HF Option Voltage Frequency Rating 300V Range
31
Figure 2-11: -HF Option Voltage Frequency Rating 150V Range
31
Supplemental Specifications
34
Figure 2-12: MX Output Filter Option Schematic
36
Figure 2-13: MX45 Output Noise 10 Khz - 1 Mhz
37
Figure 2-14: MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter
38
3 Unpacking and Installation
40
Unpacking
40
Power Requirements
40
Figure 3-1: the MX45 Power Source
40
Mechanical Installation
41
AC Input Connections and Wiring
41
Figure 3-2: Location of AC Input Fuse Block and Chassis Ground Connection - Front View, Access Panel Removed
42
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)
43
AC On/Off Circuit Breaker on MX Series Front Panel
44
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet
44
Figure 3-4: Rear Panel
45
Output Connections
46
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
46
Table 3-2: Suggested Output Wiring Sizes
47
Table 3-3: Output Terminal Connections
48
Figure 3-6: Location of Output Terminals (Front View)
49
Figure 3-7: MX30-1 / MX45-1 Output Wiring (Rear View)
50
Figure 3-8: MX30-3 / MX45-3 Output Wiring (Rear View)
51
Figure 3-9:MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)
52
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)
53
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)
55
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)
56
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)
58
Figure 3-14: Ship Kit Terminal Block Dimensions
59
Connectors - Rear Panel
60
Table 3-4: System Interface Connectors
61
Table 3-5: Analog Interface Connector
61
Table 3-6: BNC Connectors
62
Table 3-7: BNC Connectors
62
Table 3-8: External Sense Connector
62
Table 3-9: RS232 Connector Pin out - MX with RS232 and USB
63
Table 3-10: RS232C Connector Pin out - MX with RS232 but no USB
63
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB
64
Figure 3-16: USB Connector Pin Orientation
65
Table 3-11: USB Connector Pin out
65
Table 3-12: RJ45 LAN Connector Pin out
66
Figure 3-17: Emergency Switch (es Option) Shut off Inter Connect on -MB Systems
67
Multiple Cabinet System Configurations (Incl. -MB)
68
Figure 3-18: Multi-Cabinet DIP Switch Location and Setting
69
Multiple Cabinet Power Up/Down Procedures
70
Clock and Lock Configurations
71
Table 3-13: Clock and Lock Configuration Settings
71
Table 3-14: Clock and Lock Initialization Settings
72
Basic Initial Functional Test
74
Figure 3-19: Functional Test Setup
75
Remote Inhibit / Remote Shutdown
76
Table 3-15: Remote Inhibit Mode Settings
76
Junction Box Accessory
77
Figure 3-20: 7003-416-1 Output Junction Box
77
Output Filter Box Accessory
78
Figure 3-21: 7003-424-1 Output Noise Filter Box
78
Fuse Box Accessory
79
Figure 3-22: 7003-426-1 Output Fuse Box
79
4 Front Panel Operation
80
Tour of the Front Panel
80
Figure 4-1: Shuttle Knob
82
Figure 4-2: FUNCTION Keypad
83
Figure 4-3: Entering Values from the Decimal Keypad
85
Figure 4-4: Cursor up Key Movement
85
Figure 4-5: Cursor down Key Movement
86
Figure 4-6: Main Menu 1 Screen
86
Menu Structure
87
Figure 4-7: Menu 1 through 3
87
Figure 4-8: PROGRAM Menu
91
Figure 4-9: MEASUREMENTS Screen, Single Phase and Three Phase Modes
93
Figure 4-10: HARMONICS/TRACE ANALYSIS Screen
95
Figure 4-11: TRANSIENTS Menu
98
Figure 4-12: VOLTAGE SURGE/SAG SETUP Screen
99
Figure 4-13: VOLTAGE SWEEP/STEP SETUP Screen
101
Figure 4-14: FREQUENCY SWEEP/STEP SETUP Screen
103
Figure 4-15 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
104
Figure 4-16:START/VIEW TRANSIENT SEQUENCE Screen
105
Figure 4-17: WAVEFORMS Menu
106
Figure 4-18: APPLICATIONS Menus
109
Figure 4-19: SETUP REGISTERS Menu
110
Figure 4-20: UTILITY Menus
111
Figure 4-21: GPIB/RS232 SETUP Menu
114
Figure 4-22: VOLTAGE/CURRENT CONTROL SETUP Menu
115
Figure 4-23: INITIAL SETUP Menus
116
Figure 4-24: LIMIT SETUP Menu
118
Figure 4-25: CONFIGURATION SETUP Menus
119
Figure 4-26: OUTPUT IMPEDANCE Menu
122
Figure 4-27: MEASUREMENT CAL FACTORS Menu (Series I Only)
123
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series II Only)
123
Figure 4-29: OUTPUT CAL FACTORS Menu (Series I Only)
124
Figure 4-30: OUTPUT CAL FACTORS Menu (Series II Only)
124
Output Programming
125
Waveform Management [3Pi Controller Only]
127
Figure 4-31: Selecting a Waveform
127
Figure 4-32: Selecting Waveforms for Single Phase or All Phases
127
Figure 4-33: Custom Waveform Creation with GUI Program
128
Figure 4-34: Waveform Crest Factor Affects Max. Rms Voltage
130
Figure 4-35: Waveform Frequency Domain View Mode
131
Standard Measurements
132
Advanced Measurements [3Pi Controller Only]
134
Figure 4-36: Scrolling through Tabular FFT Data
135
Figure 4-37: Scrolling through Bar Chart FFT Data
135
Figure 4-38: Scrolling through Acquired Waveform Data
137
Figure 4-39: SET VOLT Trigger Source Acquisition
139
Figure 4-40: Positive Trigger Delay (Post Trigger Data)
141
Figure 4-41: Negative Trigger Delay (Pre-Trigger Data)
142
Transient Programming
143
Figure 4-42: Pulse Transients
144
Figure 4-43: List Transients
145
Figure 4-44: Switching Waveforms in a Transient List
148
Figure 4-45: START/VIEW TRANSIENT SEQUENCE Menu
149
5 Principle of Operation
150
General
150
Overall Description
150
Figure 5-1: MX Series Functional Block Diagram
150
Controller Assembly
152
Figure 5-2: MX Series Detailed Block Diagram
154
Figure 5-3: Power Module Detailed Block Diagram
155
System Interface Board
156
Current / Voltage Sensor Board
156
Low Voltage Power Supply
156
Power Module
157
Figure 5-4: Power Module Layout
157
Figure 5-5: Amplifier Board Layout
159
6 Calibration
162
Recommended Calibration Equipment
162
Front Panel Calibration Screens
163
Figure 6-1: Calibration Setup MX45-1 (Rear View)
164
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)
165
Routine Measurement Calibration
166
Figure 6-3: Current Measurement Calibration Setup (Rear View)
166
Table 6-1: Calibration Load Values
167
Table 6-2: Measurement Calibration Table
169
Routine Output Calibration
170
Figure 6-4: DC Offset AC Filter
170
Figure 6-5: -413 Option Aux Generator Adjustments
176
Table 6-3: Output Calibration Table - MX Series I
177
Table 6-4: Output Calibration Table - MX Series II
177
Non-Routine Calibration
178
Table 6-5: Current Limit Calibration
180
Table 6-6: Programmable Z Adjustment Pots
182
Table 6-7: Formulas to Calculate R and L
182
7 Service
183
Cleaning
183
General
183
Basic Operation
183
Table 7-1: Basic Symptoms
183
Advanced Troubleshooting
185
Factory Assistance
187
Fuses
188
Table 7-2: MX Fuse Ratings
188
Firmware Updates
189
Table 7-3: Flash down Load Messages
191
8 Top Assembly Replaceable Parts
192
Table 8-1: Replaceable Parts
193
Table 8-2: Fuses
194
9 Options
195
Introduction
195
Option -HV: Additional AC Voltage Range
196
Option -160: RTCA/DO-160 Tests
197
Figure 9-1: Application Menu
198
Figure 9-2: DO160 Main Menu
199
Figure 9-3: Normal State
199
Table 9-1: Normal Voltage and Frequency Minimum
200
Table 9-2: Normal Voltage and Frequency Maximum
200
Table 9-3: Normal Voltage Unbalance
200
Figure 9-4: Voltage Modulation
201
Figure 9-5: Frequency Modulation
202
Figure 9-6: Power Interrupt
203
Figure 9-7: Power Interrupt for Group 2 and 3
204
Table 9-4: Normal Voltagesurge Sequence
204
Figure 9-8: Emergency Screen
205
Table 9-5: Normal Frequency Transient Sequence
205
Table 9-6: Normal Frequency Variation Sequence
205
Figure 9-9: Abnormal Screen
206
Table 9-7: Emergency Voltage and Frequency Minimum
206
Table 9-8: Emergency Voltage and Frequency Maximum
206
Table 9-9: Emergency Voltage Unbalance
206
Table 9-10: Abnormal Voltage Minimum
207
Table 9-11: Abnormal Voltage Maximum
207
Table 9-12: Abnormal Frequency Transient
207
Figure 9-10: DO-160 DC Main Menu
208
Figure 9-11: Normal State
208
Table 9-13: Normal Voltage Minimum
208
Figure 9-12: Abnormal State
209
Table 9-14: Normal Voltage Maximum
209
Table 9-15: Voltage Surge
209
Table 9-16: Abnormal Voltage Surge
210
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions
211
Table 9-17: Phase Mapping
212
Table 9-18: IEC 61000-3-34 Table C.2
212
Figure 9-13: Application Menu
213
Figure 9-14: IEC1000-4-11 Menu
213
Figure 9-15: IEC Dips and Interrupts
214
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL
214
Figure 9-16: Voltage Variation Screen
216
Table 9-20: Voltage Variations Test Performed During RUN ALL
216
Figure 9-17: en 61000-4-11 Voltage Variation Specification- Edition 1.0
217
Figure 9-18: en 61000-4-11 Voltage Variation Specification- Edition 2.0
217
Figure 9-19: IEC 61000-4-11 GUI Screen
218
Option -413: IEC 61000-4-13 Interharmonics Test
219
Figure 9-20: Application Setup Menus
220
Figure 9-21: IEC1000-4-13 Menu
220
Figure 9-22: IEC 1000-4-13 FCURVE
222
Figure 9-23: IEC 1000-4-13 OSWING
222
Figure 9-24: IEC 1000-4-13 SWEEP
223
Figure 9-25: IEC 1000-4-13 Harmonics
223
Figure 9-26: IEC 1000-4-13 INTERHARMONICS
224
Figure 9-27: IEC 61000-4-13 Meister Curve
224
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
226
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3
227
Figure 9-30: MENU 2 SCREEN
229
Figure 9-31: INTERHARMONICS SCREEN
229
Option -704: Milstd704 Tests
230
Figure 9-32: Application Menu
232
Figure 9-33: MIL704 Menu
233
Figure 9-34: Steady State Menu
233
Figure 9-35: Transient Menu
235
Figure 9-36: Emergency Menu
236
Figure 9-37: Abnormal Screen
237
Figure 9-38: MIL704 DC Menu
238
Figure 9-39: Steady State DC
238
Figure 9-40: Transient Menu
239
Figure 9-41: Abnormal Test Screen
240
Figure 9-42: Emergency Test
241
Option -ABD: Airbus ABD0100.1.8 Test
242
Option -AMD: Airbus AMD24C Test
242
Option -787: Boeing B787-0147 Test
242
Option -WHM: Watt Hour Measurement
243
Figure 9-43: Application Screen
243
Figure 9-44: Watt-Hour Meter Screen
243
Figure 9-45: WH-Meter Screen with Function Active
243
Option -SNK: Current Sink
245
Figure 9-46: REGENERATE CONTROL Screen
246
Option -EXTD: External Drive
248
10 Error Messages
249
Table 10-1: Error Messages
253
Index
254
4
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Ametek MX30-1 Specifications
General
Brand
Ametek
Model
MX30-1
Category
Power Supply
Language
English
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