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MX30-1
Ametek MX30-1 User Manual
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User Manual
–
Rev AV
AMETEK Progr
amm
able Power
MX Series
32
2.6.4
-LF Option Specifications
The -LF option lim
its the maxim
um
available output fr
equency
to 500 Hz. All other specifications of the
MX45 sy
stem
rem
ain unchanged if this option is installed.
2.6.5
WHM Option Specifications
W
att-hour m
easurem
ent m
ode:
Accuracy
:
0-6.000KW
0.01KW
H + 0.1%
<100 Hz
0.02KW
H
+0.1%
100-819
Hz
>6.000KW
Tim
es three of the above specif
ication
Resolution:
0.001 KW
H
31
33
Table of Contents
Default Chapter
3
Mx30
3
Important Safety Instructions
4
Table of Contents
6
1 Introduction
11
General Description
11
Manual Organization and Format
11
Different Model Series
12
2 Specifications
13
Electrical
13
Figure 2-1: MX30-3 Voltage / Current Rating Chart for 150/300 V AC Ranges
17
Figure 2-2: MX45-3 Voltage / Current Rating Chart for 150/300 V AC Ranges - Max Rating
17
Figure 2-3: Voltage / Current Rating Chart for 150/300 V AC Ranges - Derated
18
Figure 2-4: MX30-3 Voltage / Current Rating Chart for 200/400 V DC Ranges
19
Figure 2-5: MX45-3 Voltage / Current Rating Chart for 200/400 V DC Ranges - Max. Rating
19
Figure 2-6: Voltage / Current Rating Chart for 200/400 V DC Ranges - Derated
20
Mechanical
23
Environmental
24
Regulatory
24
Front Panel Controls
24
Special Features and Options
25
Figure 2-7: MX30-3 Voltage / Current Rating Chart, -HV Option
29
Figure 2-8: MX45-3 Voltage / Current Rating Chart, -HV Option - Max. Rating
29
Figure 2-9: Voltage / Current Rating Chart, -HV Option - Derated
29
Figure 2-10: -HF Option Voltage Frequency Rating 300V Range
31
Figure 2-11: -HF Option Voltage Frequency Rating 150V Range
31
Supplemental Specifications
34
Figure 2-12: MX Output Filter Option Schematic
36
Figure 2-13: MX45 Output Noise 10 Khz - 1 Mhz
37
Figure 2-14: MX45 Output Noise 10 Khz - 1 Mhz with Optional Filter
38
3 Unpacking and Installation
40
Unpacking
40
Power Requirements
40
Figure 3-1: the MX45 Power Source
40
Mechanical Installation
41
AC Input Connections and Wiring
41
Figure 3-2: Location of AC Input Fuse Block and Chassis Ground Connection - Front View, Access Panel Removed
42
Figure 3-3: MX Series AC Input Connection Diagram (Rear View)
43
AC On/Off Circuit Breaker on MX Series Front Panel
44
Table 3-1: Suggested Input Wiring Sizes for each MX Cabinet
44
Figure 3-4: Rear Panel
45
Output Connections
46
Figure 3-5: External Sense Cable Shield Connection to Chassis Ground
46
Table 3-2: Suggested Output Wiring Sizes
47
Table 3-3: Output Terminal Connections
48
Figure 3-6: Location of Output Terminals (Front View)
49
Figure 3-7: MX30-1 / MX45-1 Output Wiring (Rear View)
50
Figure 3-8: MX30-3 / MX45-3 Output Wiring (Rear View)
51
Figure 3-9:MX60, MX60-MB, MX90 or MX90-MB Output Wiring (Rear View)
52
Figure 3-10: Two MX's in Clock and Lock Mode Output Wiring (Rear View)
53
Figure 3-11: MX135 or MX135-MB Output Wiring (Rear View)
55
Figure 3-12: Three MX's in Clock and Lock Mode - Output Wiring (Rear View)
56
Figure 3-13: MX180, MX225 or MX270 Output Wiring (Rear View)
58
Figure 3-14: Ship Kit Terminal Block Dimensions
59
Connectors - Rear Panel
60
Table 3-4: System Interface Connectors
61
Table 3-5: Analog Interface Connector
61
Table 3-6: BNC Connectors
62
Table 3-7: BNC Connectors
62
Table 3-8: External Sense Connector
62
Table 3-9: RS232 Connector Pin out - MX with RS232 and USB
63
Table 3-10: RS232C Connector Pin out - MX with RS232 but no USB
63
Figure 3-15: RS232C Cable for PC Connection Wiring Diagram - MX Without USB
64
Figure 3-16: USB Connector Pin Orientation
65
Table 3-11: USB Connector Pin out
65
Table 3-12: RJ45 LAN Connector Pin out
66
Figure 3-17: Emergency Switch (es Option) Shut off Inter Connect on -MB Systems
67
Multiple Cabinet System Configurations (Incl. -MB)
68
Figure 3-18: Multi-Cabinet DIP Switch Location and Setting
69
Multiple Cabinet Power Up/Down Procedures
70
Clock and Lock Configurations
71
Table 3-13: Clock and Lock Configuration Settings
71
Table 3-14: Clock and Lock Initialization Settings
72
Basic Initial Functional Test
74
Figure 3-19: Functional Test Setup
75
Remote Inhibit / Remote Shutdown
76
Table 3-15: Remote Inhibit Mode Settings
76
Junction Box Accessory
77
Figure 3-20: 7003-416-1 Output Junction Box
77
Output Filter Box Accessory
78
Figure 3-21: 7003-424-1 Output Noise Filter Box
78
Fuse Box Accessory
79
Figure 3-22: 7003-426-1 Output Fuse Box
79
4 Front Panel Operation
80
Tour of the Front Panel
80
Figure 4-1: Shuttle Knob
82
Figure 4-2: FUNCTION Keypad
83
Figure 4-3: Entering Values from the Decimal Keypad
85
Figure 4-4: Cursor up Key Movement
85
Figure 4-5: Cursor down Key Movement
86
Figure 4-6: Main Menu 1 Screen
86
Menu Structure
87
Figure 4-7: Menu 1 through 3
87
Figure 4-8: PROGRAM Menu
91
Figure 4-9: MEASUREMENTS Screen, Single Phase and Three Phase Modes
93
Figure 4-10: HARMONICS/TRACE ANALYSIS Screen
95
Figure 4-11: TRANSIENTS Menu
98
Figure 4-12: VOLTAGE SURGE/SAG SETUP Screen
99
Figure 4-13: VOLTAGE SWEEP/STEP SETUP Screen
101
Figure 4-14: FREQUENCY SWEEP/STEP SETUP Screen
103
Figure 4-15 VOLTAGE/FREQUENCY SWEEP/STEP SETUP Screen
104
Figure 4-16:START/VIEW TRANSIENT SEQUENCE Screen
105
Figure 4-17: WAVEFORMS Menu
106
Figure 4-18: APPLICATIONS Menus
109
Figure 4-19: SETUP REGISTERS Menu
110
Figure 4-20: UTILITY Menus
111
Figure 4-21: GPIB/RS232 SETUP Menu
114
Figure 4-22: VOLTAGE/CURRENT CONTROL SETUP Menu
115
Figure 4-23: INITIAL SETUP Menus
116
Figure 4-24: LIMIT SETUP Menu
118
Figure 4-25: CONFIGURATION SETUP Menus
119
Figure 4-26: OUTPUT IMPEDANCE Menu
122
Figure 4-27: MEASUREMENT CAL FACTORS Menu (Series I Only)
123
Figure 4-28: MEASUREMENT CAL FACTORS Menu (Series II Only)
123
Figure 4-29: OUTPUT CAL FACTORS Menu (Series I Only)
124
Figure 4-30: OUTPUT CAL FACTORS Menu (Series II Only)
124
Output Programming
125
Waveform Management [3Pi Controller Only]
127
Figure 4-31: Selecting a Waveform
127
Figure 4-32: Selecting Waveforms for Single Phase or All Phases
127
Figure 4-33: Custom Waveform Creation with GUI Program
128
Figure 4-34: Waveform Crest Factor Affects Max. Rms Voltage
130
Figure 4-35: Waveform Frequency Domain View Mode
131
Standard Measurements
132
Advanced Measurements [3Pi Controller Only]
134
Figure 4-36: Scrolling through Tabular FFT Data
135
Figure 4-37: Scrolling through Bar Chart FFT Data
135
Figure 4-38: Scrolling through Acquired Waveform Data
137
Figure 4-39: SET VOLT Trigger Source Acquisition
139
Figure 4-40: Positive Trigger Delay (Post Trigger Data)
141
Figure 4-41: Negative Trigger Delay (Pre-Trigger Data)
142
Transient Programming
143
Figure 4-42: Pulse Transients
144
Figure 4-43: List Transients
145
Figure 4-44: Switching Waveforms in a Transient List
148
Figure 4-45: START/VIEW TRANSIENT SEQUENCE Menu
149
5 Principle of Operation
150
General
150
Overall Description
150
Figure 5-1: MX Series Functional Block Diagram
150
Controller Assembly
152
Figure 5-2: MX Series Detailed Block Diagram
154
Figure 5-3: Power Module Detailed Block Diagram
155
System Interface Board
156
Current / Voltage Sensor Board
156
Low Voltage Power Supply
156
Power Module
157
Figure 5-4: Power Module Layout
157
Figure 5-5: Amplifier Board Layout
159
6 Calibration
162
Recommended Calibration Equipment
162
Front Panel Calibration Screens
163
Figure 6-1: Calibration Setup MX45-1 (Rear View)
164
Figure 6-2: Calibration Setup MX30-3Pi, MX45-3Pi or MX30-3, MX45-3 (Rear View)
165
Routine Measurement Calibration
166
Figure 6-3: Current Measurement Calibration Setup (Rear View)
166
Table 6-1: Calibration Load Values
167
Table 6-2: Measurement Calibration Table
169
Routine Output Calibration
170
Figure 6-4: DC Offset AC Filter
170
Figure 6-5: -413 Option Aux Generator Adjustments
176
Table 6-3: Output Calibration Table - MX Series I
177
Table 6-4: Output Calibration Table - MX Series II
177
Non-Routine Calibration
178
Table 6-5: Current Limit Calibration
180
Table 6-6: Programmable Z Adjustment Pots
182
Table 6-7: Formulas to Calculate R and L
182
7 Service
183
Cleaning
183
General
183
Basic Operation
183
Table 7-1: Basic Symptoms
183
Advanced Troubleshooting
185
Factory Assistance
187
Fuses
188
Table 7-2: MX Fuse Ratings
188
Firmware Updates
189
Table 7-3: Flash down Load Messages
191
8 Top Assembly Replaceable Parts
192
Table 8-1: Replaceable Parts
193
Table 8-2: Fuses
194
9 Options
195
Introduction
195
Option -HV: Additional AC Voltage Range
196
Option -160: RTCA/DO-160 Tests
197
Figure 9-1: Application Menu
198
Figure 9-2: DO160 Main Menu
199
Figure 9-3: Normal State
199
Table 9-1: Normal Voltage and Frequency Minimum
200
Table 9-2: Normal Voltage and Frequency Maximum
200
Table 9-3: Normal Voltage Unbalance
200
Figure 9-4: Voltage Modulation
201
Figure 9-5: Frequency Modulation
202
Figure 9-6: Power Interrupt
203
Figure 9-7: Power Interrupt for Group 2 and 3
204
Table 9-4: Normal Voltagesurge Sequence
204
Figure 9-8: Emergency Screen
205
Table 9-5: Normal Frequency Transient Sequence
205
Table 9-6: Normal Frequency Variation Sequence
205
Figure 9-9: Abnormal Screen
206
Table 9-7: Emergency Voltage and Frequency Minimum
206
Table 9-8: Emergency Voltage and Frequency Maximum
206
Table 9-9: Emergency Voltage Unbalance
206
Table 9-10: Abnormal Voltage Minimum
207
Table 9-11: Abnormal Voltage Maximum
207
Table 9-12: Abnormal Frequency Transient
207
Figure 9-10: DO-160 DC Main Menu
208
Figure 9-11: Normal State
208
Table 9-13: Normal Voltage Minimum
208
Figure 9-12: Abnormal State
209
Table 9-14: Normal Voltage Maximum
209
Table 9-15: Voltage Surge
209
Table 9-16: Abnormal Voltage Surge
210
Option -411: IEC 61000-4-11 Voltage Dips and Interruptions
211
Table 9-17: Phase Mapping
212
Table 9-18: IEC 61000-3-34 Table C.2
212
Figure 9-13: Application Menu
213
Figure 9-14: IEC1000-4-11 Menu
213
Figure 9-15: IEC Dips and Interrupts
214
Table 9-19: Dips and Interruptions Tests Performed During RUN ALL
214
Figure 9-16: Voltage Variation Screen
216
Table 9-20: Voltage Variations Test Performed During RUN ALL
216
Figure 9-17: en 61000-4-11 Voltage Variation Specification- Edition 1.0
217
Figure 9-18: en 61000-4-11 Voltage Variation Specification- Edition 2.0
217
Figure 9-19: IEC 61000-4-11 GUI Screen
218
Option -413: IEC 61000-4-13 Interharmonics Test
219
Figure 9-20: Application Setup Menus
220
Figure 9-21: IEC1000-4-13 Menu
220
Figure 9-22: IEC 1000-4-13 FCURVE
222
Figure 9-23: IEC 1000-4-13 OSWING
222
Figure 9-24: IEC 1000-4-13 SWEEP
223
Figure 9-25: IEC 1000-4-13 Harmonics
223
Figure 9-26: IEC 1000-4-13 INTERHARMONICS
224
Figure 9-27: IEC 61000-4-13 Meister Curve
224
Figure 9-28: IEC 61000-4-13 Test Flowchart Class 1 and 2
226
Figure 9-29:IEC 61000-4-13 Test Flowchart Class 3
227
Figure 9-30: MENU 2 SCREEN
229
Figure 9-31: INTERHARMONICS SCREEN
229
Option -704: Milstd704 Tests
230
Figure 9-32: Application Menu
232
Figure 9-33: MIL704 Menu
233
Figure 9-34: Steady State Menu
233
Figure 9-35: Transient Menu
235
Figure 9-36: Emergency Menu
236
Figure 9-37: Abnormal Screen
237
Figure 9-38: MIL704 DC Menu
238
Figure 9-39: Steady State DC
238
Figure 9-40: Transient Menu
239
Figure 9-41: Abnormal Test Screen
240
Figure 9-42: Emergency Test
241
Option -ABD: Airbus ABD0100.1.8 Test
242
Option -AMD: Airbus AMD24C Test
242
Option -787: Boeing B787-0147 Test
242
Option -WHM: Watt Hour Measurement
243
Figure 9-43: Application Screen
243
Figure 9-44: Watt-Hour Meter Screen
243
Figure 9-45: WH-Meter Screen with Function Active
243
Option -SNK: Current Sink
245
Figure 9-46: REGENERATE CONTROL Screen
246
Option -EXTD: External Drive
248
10 Error Messages
249
Table 10-1: Error Messages
253
Index
254
4
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Ametek MX30-1 Specifications
General
Brand
Ametek
Model
MX30-1
Category
Power Supply
Language
English
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