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Ametek Thermox TM2000 User Manual

Ametek Thermox TM2000
170 pages
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Thermox
®
TM2000 Oxygen Analyzer
User Manual
Thermox
150 Freeport Road
Pittsburgh, PA 15238
PN 90287VE, Rev. T

Table of Contents

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Ametek Thermox TM2000 Specifications

General IconGeneral
Measurement Range O20-25%
Measurement Range CO0-2000 ppm
Measurement Range CH40-5%
Accuracy±2% of full scale
Power Supply24 VDC
Output4-20 mA
Enclosure RatingIP66
TypeGas Analyzer
TechnologyCatalytic Bead
Measurement Range LEL0-100% LEL
Accuracy O2±0.1%
Response Time<10 seconds
Response Time (Alt)T90
Operating Temperature-20 to 50 °C
Operating Temperature (Alt)-4 to 122 °F
Power Supply (Alt)50/60 Hz
Output (Alt)RS485

Summary

Safety Notes

Electrical Safety

Precautions for electrical hazards.

Grounding

Requirements for proper grounding.

Warning Labels

Electromagnetic Compatibility (EMC)

Special Warnings and Information

Equipment Used In Class I, Division 2 Hazardous Locations

Crucial warnings and suitability for hazardous location use.

Environmental Information (WEEE)

Declaration of Conformity

Warranty and Claims

Overview

Sensor

Description of the sensor and its components.

Basic Elements of the Sensor

Outlines the primary systems comprising the analyzer.

The Oxygen Measuring Cell

How the oxygen measurement cell works.

Hydrocarbons

How hydrocarbons affect measurements.

Common Operator Errors

Common mistakes to avoid during operation.

Technical Support

How to get assistance and necessary information.

Specifications

Control Unit

Specifications for the control unit's features.

Sensor

Detailed specifications for the sensor's performance.

Installation and Start-Up

Unpacking

Instructions for unboxing the equipment.

Mechanical Installation

Procedures for physical mounting and setup.

Sample Gas/Calibration Gas Plumbing

How to connect sample and calibration gas lines.

Pressure and flow requirements

Guidelines for gas pressure and flow rates.

Plumbing options

Options for gas line connections and switching.

Clean Gas RCU Installation (Optional)

Steps for installing the optional Remote Calibration Unit.

RCU wiring

Instructions for wiring the Remote Calibration Unit.

PPM Measurement Suggestions

Advice for measuring in low PPM ranges.

Leaks

Importance of leak-tight tubing for accurate readings.

Control Unit Mounting

Options and procedures for mounting the control unit.

Wiring

General guidelines and requirements for electrical wiring.

General Wiring and Conduit Requirements

Standards for wiring conductors and conduit usage.

Control Unit AC Mains Supply Connections

How to connect AC power to the control unit.

EMC grounding, shielding, and noise protection

Methods to prevent electromagnetic interference.

Sensor Connections

How to wire the sensor to the control unit.

Standard sensor connections

Typical wiring procedures for sensor connections.

Current Output Connections

How to connect devices to the current output terminals.

Alarm Contact Connections

How to connect alarm devices to the control unit.

Remote Calibration Unit Connections

Wiring procedures for the Remote Calibration Unit.

RS-485 Communications Connections

How to establish RS-485 serial communication.

4-wire connections

Details on setting up 4-wire RS-485 communication.

Option Card Installation

How to install or replace option cards.

Controller / User Interface

Series 2000 User Interface

Overview of the control unit's interface and operation.

Areas of the Control Unit

Identification of control unit components and modules.

Control Unit Keys

Explanation of keypad functions and navigation.

Setup Key

How to configure system settings and parameters.

Analog Range Key

How to configure analog output signals and ranges.

Alarm Key

How to set and manage alarm conditions and relays.

Service Alarm

Information on system service alerts and triggers.

Watchdog Relay

Explanation of the watchdog timer function and its reset behavior.

Exception Log

How to access and interpret recorded system events.

Calibration

Definitions

Clarification of calibration and verification terms.

Types of Calibrations

Overview of automatic, remote, and manual calibration methods.

Overview

Summary of calibration and verification procedures.

Aborting a Calibration

How to stop an ongoing calibration process.

Password

Security measures for accessing calibration functions.

Initiate Cal

Steps to start a calibration sequence.

Auto Calibrate

Process for automatic system calibration.

Remote Calibrate

How to perform calibration remotely.

Manual Calibrate

Steps for manual calibration.

Initiate Verify

Steps to start a verification sequence.

Auto Verify

Process for automatic system verification.

Remote Verify

How to perform verification remotely.

Manual Verify

Steps for manual verification.

Cal/Verify Data

How to view calibration and verification results.

Cal Gas Value

How to input calibration gas concentrations.

Inject Cal Gas

How to manually adjust calibration gas flow and pressure.

Set Cal Timers

How to configure automatic calibration timing and parameters.

Configure Verify

How to set verification gas values and acceptable ranges.

Maintenance and Troubleshooting

System Messages

Explanations of system status and error messages.

Error Messages

Descriptions of specific error codes and their causes.

Diagnostic Checks

Procedures for identifying and resolving issues.

Calibration Setup Checks

Verifying calibration configurations and gas setup.

Remote Calibration Unit (RCU) problem

Troubleshooting common RCU issues.

AC Power Checks

Verifying power supply to the sensor.

Furnace Checks

Troubleshooting the furnace component.

Process Pressure Checks

Verifying correct process pressure settings.

Cell Checks

Diagnosing issues related to the sensor cell.

General Troubleshooting

General advice for resolving system problems.

Auto Calibration Card LEDs

Interpreting status indicators on the auto calibration card.

Service and Parts

Thermocouple Replacement

Procedure for replacing the thermocouple.

Cell Replacement

Procedure for replacing the sensor cell.

Furnace Replacement

Procedure for replacing the furnace assembly.

Parts Replacement List

List of available replacement parts and their P/Ns.

Serial Communications

Communication Protocol

Settings for serial communication between devices.

Command Message Format

Structure of commands sent via serial interface.

General Serial Communication Commands

Common commands for interacting with the device.

Variable Table

Mapping of variable names to memory locations for serial access.

Menu Option Charts

Setup Key menu.

Chart of Setup Key functions and options.

Calibrate Key menu.

Chart of Calibrate Key functions and options.

Calibrate Key/Set Cal Timers sub-menu.

Chart of Set Cal Timers functions and sub-options.

Alarm Key menu.

Chart of Alarm Key functions and options.

Analog Range Key menu.

Chart of Analog Range Key functions and options.

Current Outputs: Other Applications

Powering Current Outputs from an External Power Supply

How to use external power for current outputs.

Modulation of External Power Loop Using Current Outputs

Using current outputs for external power loop modulation.

Using Series 2000 RCU Signals

Control unit signals to initiate a remote calibration.

Using control signals to manage remote calibration.

Drawings and Custom Instructions