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Atlas Copco DWS VSD+

Atlas Copco DWS VSD+
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Dry Screw Vacuum Pump
DWS VSD+
INSTRUCTION MANUAL
1950840208_A Original instructions

Table of Contents

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Atlas Copco DWS VSD+ Specifications

General IconGeneral
ModelDWS VSD+
CategoryWater Pump
EfficiencyHigh efficiency
Control SystemVariable Speed Drive (VSD) control
MaterialCast iron, stainless steel (depending on model)

Summary

Safety and Compliance

Definition of Warnings and Cautions

Explains the meaning of warnings, cautions, and notices for safe operation.

Trained Personnel

Defines who is considered trained personnel for operation and maintenance.

Safety Symbols

Lists and explains safety symbols used in the manual and on the product.

Introduction

Scope and Definitions

Outlines the manual's scope, definitions, and units of measurement used.

Applications

Describes the range of industrial applications suitable for the dry pumping systems.

Description

Details the features and design of the dry pumping systems and their options.

Interface Overview

Introduces the system's interface, referring to views of the equipment.

Front View

Illustrates and labels the front view of the DWS 750/450 VSD+ pumps.

Side View

Illustrates and labels the side view of the DWS 750/450 VSD+ pumps.

GENIUS Instant Insights (option)

Explains the optional GENIUS BOX for remote monitoring of pump parameters.

Technical Data

General Technical Data

Provides general specifications including operating conditions, materials, and protection degrees.

Performance Data

Lists key performance metrics such as pumping speed and pressure limits.

Loading Data

Specifies the load distribution at levelling foot positions for different pump models.

Dimension Drawing

Presents detailed dimensional drawings for the DWS 750/450 VSD+ pumps.

Purge Data

Details specifications for purge gas supply pressure, quality, and connection.

Electrical Data

Covers motor ratings, circuit protection, cable sizes, and general electrical specifications.

Electrical Connections

Provides guidance on network connections and mains connection details.

Cooling-Water Data

Specifies requirements for the cooling water system, including pressure, temperature, and quality.

DP Clean High Flow PurgeSolvent Flush (option)

Details specifications for the optional DP clean high flow purge and solvent flush feature.

Elektronikon Graphic Controller

Introduction

Explains the controller's function in automatic speed adjustment and pump protection.

Control Panel

Describes the components and functions of the controller's interface and buttons.

Icons Used

Lists and explains the various status, input, and system icons displayed by the controller.

Main Screen

Details the function and views of the main screen.

Two and Four Value Lines Screens

Explains the display of 2 or 4 parameters on the main screen.

Chart Views

Describes how to view input signals graphically over time in different resolutions.

Selection of a Main Screen View

Guides on how to change the main screen layout and display options.

Calling Up Menus

Provides steps to navigate from the main screen to the menu interface.

Inputs Menu

Explains how to display measured data and the status of digital inputs.

Outputs Menu

Describes how to view measured data and the status of different outputs.

Counters

Details how to access and view various operational counters and statistics.

Control Mode Selection

Explains how to select between local, remote, and LAN control modes.

Service Menu

Outlines functions for managing service plans, intervals, and history.

Modifying the Setpoint

Guides on how to program and select different setpoints for pump operation.

Event History Menu

Describes how to view recent shutdown and emergency stop data.

Modifying General Settings

Details how to change various system settings like language and date format.

Info Menu

Explains how to display the internet address for controller access.

Week Timer Menu

Guides on programming time-based start/stop commands and week schemes.

User Password Menu

Explains how to activate and change user passwords for security.

Web Server

Details how to configure network settings and access the controller via a web browser.

Programmable Settings

Lists adjustable parameters for pump/motor, general parameters, and protections.

Service Plan

Explains how built-in service timers provide warnings and how to modify intervals.

Transportation

Installation

Installation Drawings

Presents diagrams showing installation layouts and component views.

Locate the Dry Pumping System

Gives instructions and warnings for safely positioning the pump.

Levelling the Pump

Details requirements and methods for ensuring the pump is correctly levelled.

Securing the Pump

Explains how to secure the pump to prevent movement and ensure stability.

Piping and Ventilation

Covers requirements for vacuum, exhaust, and water cooling piping and ventilation.

Compressed Air Connection

Describes the connection and specifications for the compressed air supply.

Lubrication

Notes that the system is factory-filled with oil.

Electrical Connections

Provides guidance on electrical connections, including isolating switches and motor cables.

Connect the Dry Pumping System to the VacuumExhaust System

Details procedures for connecting the pump to vacuum and exhaust systems safely.

Connect the Purge Gas Supply

Explains how to connect the purge gas supply and safety considerations.

FlammablePyrophoric Materials

Advises on precautions when pumping flammable or pyrophoric substances.

Gas Purges

Describes the use of inert gas purges for safety during operation.

Leak Test the Dry Pumping System

Outlines the importance and procedure for leak testing after installation.

Electrical Supply

Covers essential safety warnings and requirements for connecting electrical supply.

Mains Supply Cable Connection

Provides instructions for connecting the main electrical supply cable.

EMC Filter

Details protective earth connection and EMC filter switch operation.

Connect and Set Up the Cooling Water

Guides on connecting and configuring the cooling water supply and flow.

Install the Accessories

Provides safety warnings for fitting accessories inside the enclosure.

Commission the Dry Pumping System

Outlines the steps for initial start-up and checks before operating the system.

Install Additional Safety Equipment

Advises on installing measurement equipment for purge gas flow for safety.

Purge Gas Set Up

Explains settings for shaft seal purge and gas ballast control valves.

High Flow Purge and Solvent Flush Set Up

Details procedures for high flow purge and solvent flush operations.

Connecting Dry Pumping System for Serial Communications

Explains how to connect the system for serial communication, including MODBUS.

MODBUS

Specifies MODBUS-RTU communication availability and connection details.

Operation

Initial Start-up

Provides essential safety warnings and checks before the first start-up.

Start the Pump

Lists the steps required to start the pump from the control panel.

During Operation

Offers warnings and checks for safe operation monitoring via the display.

Stop the Pump

Details the procedures for normal and emergency shutdown of the pump.

Taking Out of Operation

Explains the steps for safely taking the pump out of service.

Maintenance

Safety

Lists crucial safety warnings and precautions for maintenance personnel.

Preventive Maintenance Schedule

Presents a schedule of standard maintenance activities and their intervals.

Maintenance Interval

Specifies intervals for standard maintenance tasks based on time or operating hours.

Relocate Dry Pumping System for Maintenance

Provides instructions and warnings for safely moving the pump for maintenance.

Draining the Cooling Water

Details the procedure for draining the cooling water system.

General Maintenance

Outlines general checks and cleaning tasks performed between overhauls.

Checking the Oil Levels and Refilling

Explains how to check and top up oil levels in the pump's gearbox.

Inspect Connections, Pipelines, Cables and Fittings

Guides on inspecting and securing all external connections and components.

Overhaul

Warns against attempting overhaul without proper training and tooling, offering service options.

Fault Finding

Converter Fault Codes

Lists fault codes related to the motor converter and their descriptions.

Faults

Provides a table of common faults, their causes, and remedies.

Storage

Disposal

Service

Return Equipment or Components for Service

Explains the procedure and requirements for returning equipment for service, including a contamination form.

Spares and Accessories

Legal Declarations

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