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A6 2005
Audi A6 2005 User Manual
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2.6
Cracks extending into cooling channels
Always renew ceramic brake discs if there is any cracking ex‐
tending from the friction surface of the brake disc to the cooling
channel or through the cooling channel.
Audi A6 2005 ➤ , Audi A6 Avant 2005 ➤
Brake system - Edition 04.2019
2. Assessment of ceramic brake discs
9
14
16
Table of Contents
Default Chapter
3
Table of Contents
3
Technical Data
7
Allocation of PR Number (Factory Code) to Brake Components
7
Brakes, Technical Data
7
Assessment of Ceramic Brake Discs
12
Visible Features of Ceramic Brake Discs
12
Superficial Cracks in Cooling Channel Lands
13
Cracks in Area of Bolted Connection on Ceramic Brake Discs
13
Edge Fractures
14
Chipping on Ceramic Brake Discs
14
Cracks Extending into Cooling Channels
15
Assessing Degree of Wear on Ceramic Brake Discs
16
Wear Assessment by Checking Thickness of Brake Disc
19
Wear Assessment According to Wear Indicators
20
Wear Assessment by Weighing Brake Disc
21
Wear Assessment of Ceramic Brake Disc with Tester VAS 6813
22
Brake Test
29
General Notes
29
Vehicles with Front-Wheel Drive
29
Vehicles with Four-Wheel Drive
29
Electromechanical Parking Brake on Brake Test Equipment
30
Brake Fluid
31
General Notes
31
Anti-Lock Brake System
32
General Information on the Anti-Lock Brake System
32
Notes for Repair Work on the ABS
32
Connecting Vehicle Diagnostic, Testing and Information System VAS 5051B or VAS 5052 and Selecting Functions
34
Exploded View - ABS/ESP Components
36
Anti-Lock Brake System (ABS) Bosch 8.0
41
Hydraulic Unit and Brake Lines
41
Removing and Installing Hydraulic Control Unit
42
Removing and Installing Hydraulic Control Unit - S6 and RS 6
46
Removing and Installing Parts of ABS System on Front and Rear Axles
52
Removing and Installing Parts of ABS System on Front Axle
52
Removing and Installing Front Wheel Speed Sensor
52
Removing and Installing Parts of ABS System on Rear Axle
53
Removing and Installing Rear Wheel Speed Sensor
55
Removing and Installing Parts of ESP System
56
Removing and Installing Brake Light Switch
56
Removing and Installing Brake Light Sensor
57
Removing and Installing ESP Sensor Unit G419
58
Removing and Installing Steering Angle Sender G85
59
Removing and Installing Parking Brake Contact Switch F321
60
Removing and Installing Brake Pressure Sender G518 and Brake Pressure Sender G519
60
Brakes - Mechanism
62
Front Brakes FN3 (PR 1LT)
62
Servicing Front Brakes (PR 1LT)
62
Removing and Installing Brake Pads (1LT)
64
Front Brakes FNR G60 (PR 1LG/1LD/1LH/1LV/1ZL)
68
Servicing Front Brakes (PR 1LG/1LD/1LH/1LV/1ZL)
68
Removing and Installing Brake Pads (PR 1LG/1LD/1LH/1LV/1ZL)
70
Front Brakes (PR 1LJ/1LL)
76
Servicing Front Brakes (PR 1LJ/1LL)
76
Removing and Installing Brake Pads (PR 1LJ/1LL)
78
Front Brakes (Steel Version) - RS 6
83
Servicing Front Brakes (Steel Version) - RS 6
83
Detaching and Attaching Front Brake Caliper - RS 6
84
Renewing Front Brake Caliper (RS 6)
85
Removing and Installing Front Brake Pads - RS 6
87
Detaching and Attaching Front Brake Disc - RS 6
91
Renewing Front Brake Disc - RS 6
92
Ceramic Front Brakes
94
Servicing Ceramic Front Brakes
94
Detaching and Attaching Front Brake Caliper (Ceramic Brakes)
96
Renewing Front Brake Caliper (Ceramic Brakes)
98
Removing and Installing Front Brake Pads (Ceramic Brakes)
101
Detaching and Attaching Front Brake Disc (Ceramic Brakes)
106
Renewing Front Brake Disc (Ceramic Brakes)
107
Rear Brakes, Electronic Parking Brake and Handbrake (EPB)
110
Servicing Rear Brakes (Including Ceramic Brakes) - All Models
110
Removing and Installing Brake Pads
113
Exploded View - Brake Pedal, Left-Hand Drive Vehicles with Manual Gearbox
119
Removing and Installing Brake Pedal - Left-Hand Drive Vehicles
120
Exploded View - Brake Pedal, Left-Hand Drive Vehicles with Automatic Gearbox
121
Exploded View - Brake Pedal, Right-Hand Drive Vehicles
122
Removing and Installing Brake Pedal - Right-Hand Drive Vehicles
123
Separating Brake Pedal from Brake Servo
124
Removing and Installing Mounting Bracket
126
Overview of Components - Electronic Parking Brake and Handbrake (EPB)
130
Removing and Installing Electric Park and Handbrake Control Unit J540
131
Removing and Installing Actuator Motor for Electronic Parking Brake and Handbrake
132
Brakes - Hydraulics
135
Pressurised Leak Test
135
High-Pressure and Low-Pressure Tests
135
Brake Caliper FN3
136
Servicing Brake Calipers
136
Removing and Installing Piston for Front Brake Caliper
137
Brake Caliper FNR G60
140
Servicing Brake Calipers
140
Removing and Installing Piston for Front Brake Caliper
141
Brake Calipers 2FNR 42 al
144
Servicing Brake Calipers
144
Removing and Installing Piston for Front Brake Caliper
145
Servicing Brake Calipers (Steel Version) - RS 6
148
Removing and Installing Piston for Front Brake Caliper
148
Servicing Front Brake Calipers (Ceramic Brakes) - RS 6
152
Removing and Installing Pistons for Front Brake Caliper (Ceramic Brakes)
153
Rear Brake Calipers for Electronic Parking Brake and Handbrake (EPB)
155
Servicing Brake Calipers
155
Removing and Installing Piston for Rear Brake Caliper
156
Bleeding Brake System
160
Bleeding Hydraulic System with Brake Filling and Bleeding Equipment
161
Bleeding Hydraulic System Without Brake Filling and Bleeding Equipment
163
Changing Brake Fluid
165
Exploded View - Brake Servo / Brake Master Cylinder
166
Removing and Installing Brake Master Cylinder
168
Brake Servo
171
Removing and Installing Brake Servo
171
Vacuum Pumps for Brake Servo
174
Exploded View - Vacuum Pump for Brake Servo
174
Removing and Installing Vacuum Pump
175
Removing and Installing Vacuum Pump - Vehicles with 2.0 Ltr. Petrol Engine
176
Removing and Installing Vacuum Pump - Vehicles with 2.4 Ltr. Petrol Engine
179
Removing and Installing Vacuum Pump - Vehicles with 2.8 Ltr. Petrol Engine
180
Removing and Installing Vacuum Pump - Vehicles with 3.0 Ltr. Petrol Engine
181
Removing and Installing Vacuum Pump - Vehicles with 3.2 Ltr. Petrol Engine
182
Exploded View - Vacuum Pump, RS 6
183
Removing and Installing Vacuum Pump - RS 6
184
Removing and Installing Vacuum Pump - Vehicles with Diesel Engine
185
Removing and Installing Vacuum Pump - Vehicles with 2.7 Ltr. TDI and 3.0 Ltr. TDI Diesel Engine
187
Checking Electric Vacuum Pump for Brakes V192
189
Exploded View - Electric Vacuum Pump for Brakes V192
191
Removing and Installing Electric Vacuum Pump
191
Removing and Installing Electric Vacuum Pump - S6
194
Brake Servo Pressure Sensor G294
195
Removing and Installing Pressure Sensor
195
Checking Non-Return Valve
196
Checking Non-Return Valve - S6
196
Brake Hoses and Brake Lines
197
Routing of Brake Hoses/Lines
197
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Audi A6 2005 Specifications
General
Brand
Audi
Model
A6 2005
Category
Automobile
Language
English
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