Bennett 3000 Series User Manual

BENNETT 3000 SERIES DISPENSER
3000 Series Electronic Remote and Self-Contained Dispensers Retail-Commercial
Instruction Manual
138000 Rev B 10/26/18
Safety Information | Product Introduction | Preliminary Install Information | Installation Instructions
Dispenser Operation | Service & Troubleshooting | Footprints & Wiring Diagrams
Only Trained Personnel May Work on This Equipment
READ THIS MANUAL
This manual has important information for safe installation and operation of this equipment. Read and understand this manual before
applying power. Keep this manual and tell all service personnel to read this manual. If you do not follow the instructions, you can cause
bodily injury, death, or damage to the equipment.
Bennett 1218 E. Pontaluna Road, Spring Lake, MI 49456
USA 800-235-7618 ~ Outside USA 231-798-1310
sales@bennettpump.com ~ www.bennettpump.com

Bennett 3000 Series Specifications

General

Brand	Bennett
Model	3000 Series
Category	Dispenser
Language	English

Summary

SECTION 1: SAFETY INFORMATION

General Information

Manual review, tags/labels, and warranty voiding for improper maintenance.

Hazardous Locations

Description of classified areas for fire/explosion hazards per NFPA codes.

Codes and Standards

Required local, state, and federal installation requirements.

Unauthorized Alteration of Bennett Products

Warning against unauthorized changes and potential consequences.

Americans with Disabilities Act (ADA) Requirements

Technical requirements for accessibility per ADA standards.

SECTION 2: PRODUCT INTRODUCTION

Features

Details on dispenser models, including Standard and Big Fueler configurations.

Specifications

Technical data including dimensions, environmental needs, and power requirements.

Overview

General description of dispenser components and operation.

Door Key Locks

Explanation and operation of the dispenser's dual door locking mechanism.

The Pump Handle

Description of the dispenser's pump handle operation.

Junction Box (Optional)

Location and purpose of the optional explosion-proof junction box.

Dispenser Controls and Instrumentation

Description of dispenser controls like power switch, keypad, and battery.

Main Displays

Description of Retail, Commercial, and Auxiliary displays.

Electro-Mechanical Totalizers

Explanation of the accumulative volume recording mechanism.

Retail & Commercial Display Reed Switches

Use of reed switches for recalling sales and electronic totals.

Electronic Overview

Description of dispenser electronics and the 719 CPU board.

419 Lower I/O Board

Description of the 419 Lower I/O Board for hydraulics control.

Personality Boards

Explanation of personality modules for communication types.

Pulse Output Board (Fleet Management Systems)

Details on the pulse output board for fleet systems.

Satellite Board (Optional)

Function of the satellite board for valve and handle control.

3-Phase Contactor Board (Optional)

Purpose of the contactor board for 3-phase pump motor control.

Hydraulic Component Overview

Overview of hydraulic components like pulsers and meters.

Solenoid Valves

Description of standard and Big Fueler solenoid valve types.

Type 75 Pumping Unit (Standard Flow)

Details on the Type 75 pumping unit for standard flow.

Type 140 Pumping Unit (High Flow)

Details on the Type 140 pumping unit for high flow.

SECTION 3: PRELIMINARY INSTALL INFORMATION

Unloading, Unpacking, and Inspecting a New Dispenser

Procedures for receiving and checking dispenser shipment.

Required Equipment and Materials

List of recommended tools and materials for installation.

Underground and Aboveground Storage Tanks

Conformance to EPA, NFPA, and state regulations for tank installations.

Mechanical and Plumbing Notes

Important notes for installing valves, unions, and piping.

General Information for Electrical Field Wiring

Guidelines for proper grounding and electrical wiring practices.

Preparing Field Wiring

Steps and considerations for preparing field wiring.

Pre-Installation Checks

Critical checks before installing or servicing the dispenser.

SECTION 4: INSTALLATION INSTRUCTIONS

Lifting the Dispenser

Proper procedures for lifting and moving the dispenser.

Alternate Lifting a New Dispenser (High Hose)

Alternative lifting method for high hose dispenser models.

Anchoring the Dispenser to the Island

Procedures for securely bolting the dispenser to the island.

Wiring the Dispenser

Instructions for grounding, AC power, and console communication.

Installation Parameter Determination

Steps to determine model, sump, piping, and footprint.

SECTION 5: DISPENSER OPERATION

Powering Up the Dispenser

Procedures for powering on the dispenser unit safely.

Programming the Dispenser

Methods for programming dispenser settings via keypad.

Suggested Setup Sequence

Recommended sequence for programming initial and remaining dispenser settings.

Calibration Procedures

Steps for basic, optional, and direct percentage calibration.

How to Dispense Fuel

Step-by-step guide for dispensing fuel from the unit.

Running a Sale

Procedures for different payment methods and running a sale.

Reading Electro-Mechanical Totalizers

How to interpret the volume recorded on the mechanical totalizer.

Power Failure Operations

How to read last sale and understand AC OFF messages.

SECTION 6: SERVICE & TROUBLESHOOTING

Electronic Components

Description of electronic components, including the 719 CPU Board.

719 CPU Board Components

Detailed description of CPU board connectors and components.

CPU Board Connector Pinouts

Pinout details for Main Displays, Valve Outputs, and Local Preset.

Terminal Strip Descriptions

Details on terminal strips for battery, voltage input, motor control, and accessories.

CPU Board Jumpers and LEDs

Descriptions of jumpers, ground strap, and diagnostic LEDs.

Fuses and Replacement

Information on fuses on the 719 CPU board and how to replace them.

419 Lower I/O Board and Pulser Inputs

Details on the 419 board and pulser input connectors.

419 I/O Board Connectors

Pinouts for thermistor probes, pump handles, door switch, and barrier.

Personality Boards

Description of Current Loop/Generic Loop personality board components.

RS-485 Personality Board

Details on RS-485 personality board components and LEDs.

Pulse Output Board

Description of pulse output board components and signals.

RS485 Controller and Satellite Board

Details on RS485 controller, LEDs, and satellite board components.

Satellite Board Components

Description of Satellite Board connectors and features.

Contactor Board Components

Description of 3-phase contactor board and its motor power terminals.

Nozzle Boot Assembly

Description of the nozzle boot with lever and handle switch.

Pump Handle Switch Operation

How the pump handle switch signals the CPU board.

Hydraulic Components Overview

Overview of hydraulic components, focusing on pulsers.

Pulser Connections

Details on connecting pulsers to the Lower I/O Board.

Meters and Pumping Units

Descriptions of SB-100 meter, Type 75 & 140 pumping units.

Solenoid and Two-Stage Valves

Description and operation of solenoid and two-stage valves.

Valve Connection Details

Details on 3-wire connections for valve control.

Proportional Valve Control

Details on 2-wire connections for proportional valve control.

Valve Voltage Testing

Procedures and readings for testing 2-stage and proportional valve voltages.

Valve Testing Procedures

Steps for testing valve flow, solenoid clicks, plungers, and diaphragm.

Main Displays

Description of Main Displays, including Retail Display components.

Commercial and Auxiliary Displays

Component details for Commercial and Auxiliary displays.

Auxiliary Display and Totalizer Board

Components of Auxiliary Display and Totalizer Board.

Troubleshooting: No Fuel

Common causes and solutions for no fuel flow issues.

Troubleshooting: No Display

Common causes and solutions for display issues.

Error Codes

List and explanation of dispenser error codes.

Electronic Spare Parts

List of electronic spare parts and their part numbers.

Hydraulic Spare Parts

List of hydraulic spare parts and their part numbers.

SECTION 7: FOOTPRINTS & WIRING DIAGRAMS

CPU System Block Diagram

Block diagram illustrating CPU system connectivity.

Big Fueler Flow Curves

Flow rate curves for Big Fueler models based on pressure.

Bennett Current Loop Wiring Diagram

Wiring diagram for Current Loop communication.

Generic Current Loop Wiring Diagram

Wiring diagram for Generic Current Loop communication.

RS485 Wiring Diagram

Wiring diagram for RS485 communication connections.

RS232 Port Board Wiring Diagram

RS232 port board wiring for Mexico.

Pulse Output Board Wiring Diagram

Wiring diagram for mechanical pulse output.

Master/Satellite Wiring Diagram

Wiring diagram for Master/Satellite dispenser connections.

Remote AC Power and Motor Wiring Diagram

Wiring diagram for remote AC power and motor connections.

Suction AC Power and Motor Wiring Diagram

Wiring diagram for suction AC power and motor connections.

Suction AC Power and 3-Phase Motor Wiring Diagram

Wiring diagram for suction AC power and 3-phase motor connections.

Footprint Diagrams

Physical dimensions and layout of various dispenser models.

Bennett Limited Warranty for 3000 Retail & Commercial Products

Warranty Exclusions and General Provisions

Details on warranty coverage, exclusions, and limitations.

Bennett Limited Warranty for Big Fueler & BlueFueler Products

Warranty Exclusions and General Provisions

Details on warranty coverage, exclusions, and limitations.

Bennett International Limited Warranty for Dispensers and Pumps

International Warranty Details

Warranty terms for products installed outside the USA.