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Brother S-7300A-403P User Manual

Brother S-7300A-403P
108 pages
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S-7300A
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
SINGLE NEEDLE DIRECT DRIVE LOCK STITCHER WITH
ELECTRONIC FEEDING SYSTEM AND THREAD TRIMMER
INSTRUCTION MANUAL

Table of Contents

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Brother S-7300A-403P Specifications

General IconGeneral
BrandBrother
ModelS-7300A-403P
CategorySewing Machine
LanguageEnglish

Summary

Safety Instructions

Safety Indications and Meanings

Explains the meaning of DANGER, WARNING, and CAUTION indicators used in the manual.

Safety Symbols Explained

Describes the meaning of various safety symbols used on the machine and in the manual.

Specific Safety Notes

Danger and Warning Precautions

Details critical safety instructions under DANGER and WARNING classifications.

Cautionary Notes for Safe Operation

Covers environmental requirements and installation safety precautions under CAUTION.

Operational and Cleaning Safety

Sewing Safety Precautions

Provides safety guidelines specific to the sewing process and machine operation.

Cleaning Safety Guidelines

Outlines safety measures to be followed during the cleaning of the sewing machine.

Maintenance and Inspection Safety

Safety for Maintenance Procedures

Details safety precautions for carrying out maintenance and inspection of the machine.

Component and Modification Safety

Advises on using genuine parts and avoiding machine modifications for safety.

Machine Warning Labels

Understanding Warning Labels

Explains the meaning and purpose of various warning labels found on the sewing machine.

Specific Warning Label Explanations

Details the content and advice provided by specific warning labels on the machine.

Machine Specifications

Speed and Stitch Parameters

Covers maximum sewing speed, backtack speed, and stitch pitch specifications.

Mechanical Components and Settings

Details specifications for presser foot height, feed dog height, needle, motor, and rotary hook.

Major Parts Identification

Sewing Machine Components

Identifies key parts of the sewing machine with numerical labels in a diagram.

Safety Device Identification

Lists and identifies specific safety devices attached to the machine.

Machine Installation Procedures

General Installation Precautions

Outlines essential safety and setup guidelines before installing the sewing machine.

Machine Handling and Tilting

Details safe methods for carrying and tilting the machine head during installation.

Installation Details and Setup

Table Processing Diagram

Provides a diagram with dimensions for table processing required for machine installation.

Control Box and Connecting Rod Installation

Guides the installation of the control box and connecting rod components.

Installation of Machine Components

Rubber Cushions and Head Rest

Details the installation of rubber cushions and the machine head rest.

Machine Head Seal Application

Explains how to apply the machine head seal sticker and protective sheet.

Knee Lifter Plate Adjustment

Knee Lifter Plate Adjustment Procedure

Step-by-step guide for adjusting the play and position of the knee lifter plate.

Presser Foot Positioning

Details how to adjust the presser foot position using the knee lifter plate.

Machine Lubrication Procedure

Lubrication Safety Precautions

Safety warnings related to handling lubricating oil and performing lubrication.

Lubricating Oil Filling and Checking

Instructions for filling the oil tank and checking the oil level for proper lubrication.

Electrical Cord Connections

Harness Cover Installation

Instructions for raising and positioning the harness cover for cord connection.

Connecting Main Cords

Details connecting the sewing machine motor, feed motor, hand switch, and operation panel connectors.

Final Cord Connections and Grounding

Securing Harness and Cords

Steps for lowering the harness cover and connecting additional cords.

Ground Wire Connection

Explains how to connect the ground wire and power cord for safe operation.

European Specification Cord Connections

Europe Specification Wiring Diagram

Illustrates the connection of filter box, power cord, and other components for European models.

Safety Notes for European Wiring

Provides warnings regarding staple usage and extension cords for European specifications.

100V/400V System Cord Connections

Power Switch Installation

Describes the installation of the power switch for 100V/400V systems.

Transformer System Cord Connections

Transformer Box and Connector Setup

Details connecting the transformer box, power supply connector, and ground wire.

Safety Notes for Transformer Wiring

Provides warnings regarding staple usage and extension cords for transformer systems.

Americas 220V Specification Cord Connections

Power Switch and Connector Setup

Describes installation of power switch, power cord, and staples for 220V Americas systems.

Safety Notes for 220V Wiring

Provides warnings regarding staple usage and extension cords for 220V systems.

Initial Test Operation

Powering On and Initial Display

Instructions for turning on the power and observing the initial operation panel display.

Treadle Operation Test

Guidance on testing the machine's operation using the treadle.

Treadle Adjustment Procedures

Treadle Sensitivity Adjustment

Explains how to adjust forward and backward depression sensitivity of the treadle.

Treadle Stroke Adjustment

Details how to adjust the treadle stroke length for optimal operation.

Sewing Preparations

Needle Installation Guide

Instructions for correctly installing the sewing needle into the machine.

Bobbin Case Removal

Steps for safely removing the bobbin case from the sewing machine.

Lower Thread and Bobbin Case Setup

Lower Thread Winding Procedure

Instructions for winding the lower thread onto the bobbin, including adjustments.

Bobbin Case Installation

Details the process of inserting the bobbin and bobbin case into the rotary hook.

Upper Threading Procedure

Upper Thread Path Guidance

Step-by-step instructions for threading the upper thread through the machine.

Thread Take-up Lever Operation

Explains the importance of raising the thread take-up lever before threading.

Knee Lifter Operation

Knee Lifter Functionality

Describes how the knee lifter operates to raise the presser foot.

Operation Panel Basics

Panel Keys and Display

Identifies the main keys (Menu, Home, Half Stitch) and the touch panel display.

Home Screen Overview

Explains the function of the home screen and switching between detailed and simple views.

Detailed Home Screen Functions

Home Screen Element Identification

Identifies and explains the function of each key and icon on the detailed home screen.

Key Functionality Descriptions

Provides detailed explanations for various function keys like lock, illumination, program number, speed, etc.

Simple Home Screen Functions

Simple Home Screen Layout

Identifies the main display elements and shortcut keys on the simple home screen.

Shortcut Key Assignments

Explains the default assignments for shortcut keys and how they can be customized.

Operation Panel Icon Guide

Simple and Fixed Icons

Describes Type A (simple symbols) and Type B (plain touch keys) icons.

Dynamic Touch Key Icons

Explains Type C icons, which change status when touched, like lock and backtack keys.

Menu Screen Navigation

Accessing the Menu

How to return to the home screen and navigate through the five menu screens.

Menu Screen Structure

Overview of the different pages within the menu screen and how to switch between them.

Program Setting and Structure

Program Registration Benefits

Explains why registering frequently used patterns as programs is recommended.

Program Structure Overview

Details the components of a single program: start backtack, main sewing, and end backtack parameters.

Start Backtack Settings

Switching to Start Backtack Mode

How to access the start backtack setting mode from different screens.

Configuring Start Backtack Parameters

Guide to setting parameters like pattern, stitches, pitch, and speed for start backtacking.

Main and End Backtack Settings

Configuring Main Sewing Parameters

Details how to set parameters for the main sewing operation.

Configuring End Backtack Parameters

Explains how to set parameters for the end backtack operation.

Start Backtack Parameter Details

Start Backtack Sewing Parameters

Provides a table detailing setting values, units, and initial values for start backtack.

Main Sewing Parameter Details

Main Sewing Parameters Table

Details setting values, units, and initial values for main sewing parameters.

End Backtack Parameter Details

End Backtack Sewing Parameters

Provides a table detailing setting values, units, and initial values for end backtack.

Program Functions Explained

Program Individual vs. Common Functions

Differentiates between functions set per program and those set for all programs.

Function Assignment at Shipment

Shows the default assignment of functions as individual or common at the time of factory shipment.

Specific Program Functions

Needle Stop Position Control

Sets whether the needle stops in the up or down position after sewing.

Thread Trimming Lock and Wiper

Configures thread trimming operation and thread wiper function.

Correction Sewing and AUTO Modes

Correction Sewing Setup

Enables or disables correction sewing operation using the hand switch.

Automatic Sewing Modes

Configures automatic sewing and thread trimming operations.

Sewing Start and Locus Settings

Slow Start Pattern Configuration

Sets slow start patterns to control sewing speed at the beginning of a seam.

Feed Dog Locus Selection

Allows selection of different feed dog loci for specific sewing applications.

Advanced Sewing Modes

Best PFM Mode Settings

Configures functions to prevent thread pulling out and reduce bird's nests.

X-over Seam Assist Mode

Enables X-over seam assist using the sensor for improved sewing.

Production Counter Usage

Switching to Counter Editing Mode

How to access the production counter editing mode from various screens.

Setting the Production Counter

Steps for changing the production counter value and resetting it.

Lower Thread Counter Function

Switching to Counter Setting Mode

How to access the lower thread counter setting mode.

Setting and Using the Counter

Instructions for turning the counter on/off, setting values, and resetting.

Lower Thread Counter Operation Details

Counter Operation and Updates

Explains how the counter value decreases during sewing and when it updates.

Low Thread Warnings and Actions

Describes warnings for low thread and the procedures to address them.

Home Screen Mode Configuration

Switching Home Screen Modes

How to select between detailed and simple home screen displays.

Setting the Home Screen Mode

Instructions for setting the desired home screen mode using the +/- keys.

Illumination LED Brightness Adjustment

Switching to Brightness Setting Mode

How to access the illumination LED brightness setting mode.

Adjusting LED Brightness Level

Instructions for setting the brightness level for the illumination LED.

Advanced Operation Panel Functions

Adding and Deleting Program Steps

How to add or delete individual steps within a sewing program.

Step Management Procedures

Details how to manage steps, including cursor positioning and limitations.

Editing Sewing Steps

Switching to Step Editing Mode

How to access the mode for editing individual sewing steps.

Configuring Step Parameters

Instructions for editing sewing pattern, stitches, pitch, speed, and linking.

Setting Sewing Start Step

Switching to Start Step Mode

How to access the mode for setting a specific start step for interrupted sewing.

Defining the Start Step

How to select and confirm the start step number for resuming sewing.

Program Copy Functionality

Switching to Program Copy Mode

How to access the mode for copying existing sewing programs.

Performing Program Copy

Steps for selecting source and destination programs and executing the copy operation.

Shortcut Key Assignment

Accessing Shortcut Key Settings

How to navigate to the shortcut key setting mode.

Assigning Functions to Keys

Steps for selecting a shortcut key and assigning a specific function to it.

Design Stitch Registration

Switching to Design Registration Mode

How to access the mode for registering new design stitches.

Registering Design Stitch Numbers

Steps for selecting design stitch numbers (DS-1 to DS-5) to register.

Design Stitch Registration Details

Setting Design Stitch Parameters

How to set stitch pitch and number of stitches for design stitches.

Sewing Registered Design Stitches

Instructions for selecting and sewing design stitches that have been registered.

Working Pace Setting

Switching to Working Pace Mode

How to access the mode for setting the working pace for the target counter.

Configuring Working Pace

Steps for setting the operating status and pace value for the target counter.

Memory Switch Settings (Standard)

Switching to Memory Switch Mode

How to access the mode for setting memory switches.

Configuring Memory Switch Values

Steps for selecting memory switch numbers and changing their values.

Memory Switch Settings List

Presser Foot and Treadle Settings

Details memory switch settings related to presser foot lifter and treadle operations.

Motor and Feed Motor Settings

Lists memory switch settings for sewing machine motor and feed motor control.

Memory Switch Settings - Continued

Sewing Program Settings

Details memory switch settings related to sewing program configurations.

Standard Device Settings

Lists memory switch settings for standard device functions like puller switches.

Memory Switch Settings - Panel Operations

Panel Operation Settings (300-399)

Details memory switch settings for panel operations like needle up/down and thread trimming lock.

Panel Lock and Standby Time Settings

Covers memory switch settings for automatic panel lock and standby time.

Memory Switch Settings - Sewing Programs

Sewing Program Settings (400-499)

Details memory switch settings for start backtack and sewing speed controls.

Standard Device Settings (500-599)

Lists memory switch settings for presser foot lifter and puller functions.

Hand Switch Functions

Hand Switch Types and Assignments

Explains the two types of hand switches (A and B) and their possible functions.

Correction Sewing Switch Settings

Details how to assign functions to hand switches for correction sewing.

Hand Switch Function Details

Settings for Correction Sewing Switch

Lists specific functions assignable to hand switches when correction sewing is enabled.

Settings for Other Switches

Lists functions for hand switches related to pitch, seam assist, thread trimming, and presser foot lifter.

Hand Switch Function Configuration

Switching to Hand Switch Setting Mode

How to access the mode for configuring hand switch functions.

Setting Hand Switch A Function

Example of setting Hand Switch A to operate as a correction sewing switch.

Pitch Settings for Hand Switches

2nd Correction Pitch Setting

How to set the pitch ratio for correction sewing.

2nd Pitch Setting Adjustment

How to set the second pitch ratio that activates when a hand switch is pressed.

USB Media Data Transfer

Switching to USB Media Mode

How to access the mode for reading and writing data using USB media.

Data Transfer Operations

Details the types of data that can be read/written and how to create folders for USB media.

Resetting All Settings

Switching to Initialization Mode

How to access the initialization menu to reset settings.

Performing Settings Initialization

Steps for selecting items to initialize and confirming the reset process.

Basic Sewing Operations

Starting a Sewing Operation

Steps to start sewing, including powering on and treadle operation.

Using the Thread Wiper Function

How to activate and use the thread wiper after thread trimming.

Backtacking Operation

Backtacking with Hand Switch B

How to use Hand Switch B to reverse feed direction for backtacking.

Backtack Functionality Notes

Mentions that Hand Switch B can be set for various operations.

Sewing Condensed Stitches

Using Hand Switch A for Condensed Stitches

How to use Hand Switch A to sew stitches with small lengths.

Stitch Pitch Adjustment for Condensed Stitches

Explains how stitch pitch can be changed based on how far Hand Switch A is pushed.

New Functional Features

Best PFM Mode Explained

Reduces bird's nests and shortens thread trailing length.

Setting Best PFM Mode

Instructions on how to set the mode and adjust pre-tension for optimal thread trailing length.

X-over Seam Assist Mode

Reducing Thread Issues in X-over Seams

Reduces tangled threads and broken needles during X-over seam sewing.

Setting X-over Seam Assist

Guides on setting seam thickness and correction values for X-over seams.

Feed Dog Locus Selection

Selecting Feed Dog Loci

How to select feed dog loci based on sewing application for improved results.

Improving Heavy-Weight Material Responsiveness

Notes on improving performance with heavy-weight materials using specific parts and settings.

Hand Switch Settings Examples

Assigning Hand Switch Functions

How to assign functions to hand switches via the menu.

Sewing Examples with Hand Switches

Practical examples of using hand switches for pitch changes, correction sewing, and presser foot lifting.

Thread Tension Adjustment

Achieving Good Even Stitches

Explains how to identify and correct tension issues for even stitches.

Lower and Upper Thread Tension Adjustment

Step-by-step guide for adjusting lower and upper thread tension for optimal stitch quality.

Presser Foot and Trailing Length Adjustments

Adjusting Presser Foot Pressure

How to adjust presser foot pressure for different materials.

Trailing Length After Thread Trimming

How to adjust the thread trailing length after trimming using pretension.

Thread Take-up Amount Adjustment

Adjusting for Heavy Materials

How to adjust thread take-up amount for easier tension adjustment with heavy materials.

Take-up Amount Setting Procedures

Steps for increasing or returning the thread take-up amount to standard settings.

Daily Cleaning Procedures

Cleaning the Needle Plate and Feed Dog

Instructions for cleaning the needle plate and feed dog area.

Cleaning the Rotary Hook and Bobbin Case

Steps for cleaning the rotary hook and bobbin case.

Lubrication and System Checks

Checking Oil Level and Lubrication

How to check the oil level in the tank and perform lubrication.

Pre-Sewing System Checks

Important checks before sewing, including needle and thread path verification.

Rotary Hook Lubrication Adjustment

Checking Rotary Hook Oil Amount

Procedure to check the amount of oil supplied to the rotary hook.

Adjusting Lubrication Amount

Steps for adjusting the rotary hook lubrication amount using the adjusting screw.

Standard Adjustments

Thread Tension Spring Positioning

How to adjust the position of the thread take-up spring.

Presser Foot and Treadle Safety

Safety precautions related to presser foot and treadle operations during adjustments.

Arm Thread Guide R Adjustment

Thread Take-up Spring Tension

Details the standard tension of the thread take-up spring based on machine specifications.

Adjusting Arm Thread Guide Position

How to adjust the position of the arm thread guide R for thread take-up amount.

Presser Foot and Sensor Adjustments

Adjusting Presser Foot Height

How to adjust the standard height of the presser foot.

X-over Seam Sensor Calibration

Procedure for calibrating the X-over seam sensor after replacing the presser foot.

Feed Dog Height Adjustment

Switching to Height Adjustment Mode

How to access the mode for adjusting feed dog height.

Performing Feed Dog Height Adjustment

Steps for checking clearance and adjusting the vertical height of the feed dog.

Feed Dog Angle Adjustment

Switching to Angle Adjustment Mode

How to access the mode for adjusting the feed dog angle.

Performing Feed Dog Angle Adjustment

Steps for aligning the feed dog and adjusting its angle for sewing.

Needle Bar Height Adjustment

Aligning Needle Bar Height

How to align the needle bar with the needle bar bush for correct height.

Needle Bar Height Adjustment Steps

Instructions for lowering the needle bar and adjusting its position.

Needle and Feed Mechanism Timing

Switching to Timing Adjustment Mode

How to access the mode for adjusting needle and feed mechanism timing.

Adjusting Timing and Preventing Issues

Steps for adjusting timing and preventing material slippage or thread tightening issues.

Needle and Rotary Hook Timing

Aligning Rotary Hook with Needle

How to align the rotary hook tip with the needle for correct timing.

Checking Hook and Bobbin Case Clearance

How to check clearance between rotary hook and bobbin case holder.

Presser Foot Floating Amount Adjustment

Adjusting Floating Amount for Materials

How to make minute adjustments to the floating amount for different materials.

Floating Amount Adjustment Steps

Instructions for adjusting the floating amount using the adjustment screw.

Thread Trimming Adjustment

Disassembling Knife Holders

Steps to loosen screws to allow independent operation of knife holders.

Installing and Adjusting Knives

How to install and adjust the upper and lower knives for proper meshing.

Thread Trimming Adjustment - Knives

Aligning Knife Meshing

How to align the upper and lower knives for proper meshing.

Securing Upper Knife and Testing

Steps for securing the upper knife and testing the thread trimming mechanism.

Thread Trimming Adjustment - Cam

Setting Maximum Meshing Amount

How to set the maximum meshing amount for the upper and lower knives.

Thread Trimming Cam Position Adjustment

Adjusting the thread trimming cam position and checking clearances.

Thread Trimming Cam Adjustment

Setting Thread Trimming Cam Position

Steps to adjust the thread trimming cam position relative to the needle bar.

Checking Cam and Roller Clearance

How to check clearances and tighten set screws after cam adjustment.

List of Error Codes

Error Code Display and General Notes

Explains how error codes appear and general notes for technicians.

Connector Layout Diagram

Illustrates the layout of connectors on the main P.C. board and sewing machine.

Specific Error Code Categories

Switch-Related Error Codes

Lists error codes related to switches, keys, and connections.

Motor-Related Error Codes

Lists error codes associated with the sewing machine motor and its operation.

Further Error Code Categories

Feed Mechanism Error Codes

Lists error codes related to the feed motor and its operation.

Communication and Memory Error Codes

Lists error codes related to panel communication, USB media, and memory.

P.C. Board and Version Update Errors

P.C. Board Related Error Codes

Lists error codes related to power supply and board components.

Version Update Error Codes

Lists error codes encountered during software version updates.

Troubleshooting Common Issues

General Troubleshooting Precautions

Safety warnings and general advice before troubleshooting.

Upper Thread Tension Problems

Identifies causes and solutions for upper thread not being tight or loops in the seam.

Troubleshooting Stitch Problems

Skipped Stitches and Bird's Nests

Causes and remedies for skipped stitches and large bird's nests at sewing start.

Needle and Presser Foot Issues

Addresses problems related to needle installation, presser foot pressure, and height.

Troubleshooting Seam Quality Issues

Uneven Seams and Puckering

Causes and solutions for uneven seams and puckering due to tension or speed.

Lower Thread Tangling and Bobbin Issues

Addresses tangled lower thread and bobbin-related problems.

Troubleshooting Thread and Backtack Issues

Thread Breaking Causes

Identifies causes for upper and lower threads breaking and their remedies.

Backtack Sewing Problems

Addresses issues with thread breaking during backtack and variable backtack pitch.

Troubleshooting Advanced Stitch Issues

Thread Pulling Out After Trimming

Solutions for upper thread pulling out after thread trimming.

Condensed Stitch and T/T Short Issues

Addresses problems with condensed stitches and T/T short function.

Troubleshooting Trimming, Needle, and Oil Issues

Incorrect Thread Trimming and Broken Needles

Remedies for incorrect thread trimming and broken needles.

Oil Gauge and Presser Foot Issues

Addresses problems with the oil gauge and knee lifter operation.

Troubleshooting Operation and Display Issues

Machine Not Operating or Stopping

Causes and solutions for the machine not operating or stopping during sewing.

Operation Panel Display Problems

Addresses issues where nothing appears on the panel display or grease up warnings.

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