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CaptiveAire HVLS - User Manual

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A0025729
September 2020 Rev. 14
High Volume Low Speed (HVLS) Fan
HVLS and General Ventilation Fan Control Software
Installation, Operation, and Maintenance Manual
Save these instructions. This document is the property of the owner of this equipment and is required for
future maintenance. Leave this document with the owner when installation or service is complete.
RECEIVING AND INSPECTION
Upon receiving the control package and/or fans, check for any interior and exterior damage, and if
found, report it immediately to the carrier. Check that all accessory items are accounted for and
free of damage.
WARNING!!
Installation of this fan and control package should only be performed by a qualified professional
who has read and understands these instructions and is familiar with proper safety precautions.
Improper installation poses a serious risk of injury due to electric shock, contact with rotating
equipment, and other potential hazards. Read this manual thoroughly before installing or
servicing this equipment. ALWAYS disconnect power prior to working on fans.
HVLS/VENT
MENU
UP DOWN
ENTER
SW1 SW2 SW3 SW4

Table of Contents

Questions and Answers

  • J
    Jamie ThorntonSep 10, 2025
    What does 'SENSOR FAULT SENSOR XX BROKEN SENSOR' mean for CaptiveAire Fan?
    • D
      David DuffySep 12, 2025
      If you receive a SENSOR FAULT indicating a broken sensor on your CaptiveAire Fan, it means the temperature sensor isn't reading the temperature correctly or is shorted. Verify the wiring to terminals TxA and TxB on the board, as well as the wiring to the sensor. If the wiring is correct, replace the sensor with a 10Kohm thermistor.
  • K
    Keith Norton IIAug 23, 2025
    What to do if my CaptiveAire Fan motor is overloaded?
    • L
      Larry NicholsAug 23, 2025
      If the motor of your CaptiveAire Fan is overloaded, verify that the fan is rotating in the correct direction as indicated on the rotation label. Inspect the motor wiring, comparing it with the wiring diagram located on the fan motor. Also, ensure that the overload in the VFD is set to the motor's FLA value.
  • M
    Matthew DanielsAug 25, 2025
    Why is there insufficient airflow from my CaptiveAire Fan?
    • Y
      Yvette BullockAug 25, 2025
      If your CaptiveAire Fan has insufficient airflow, check the motor wiring against the wiring diagram on the fan motor. Ensure there is a straight, clear path for air under the fan. Also, increase the fan RPM, being careful not to overload the motor.
  • K
    Kevin GonzalesAug 27, 2025
    How to reduce excessive vibration and noise in my CaptiveAire Fan?
    • S
      Sarah JonesAug 27, 2025
      If your CaptiveAire Fan is experiencing excessive vibration and noise, the potential causes include a damaged or unbalanced blade (which would need replacement), gears needing lubrication or replacement (lubricate or replace as necessary), or the fan speed being too high (reduce fan RPM).
  • Y
    ymccallAug 28, 2025
    What causes an OVER AMP FAULT on a CaptiveAire Fan and how to fix it?
    • M
      mccoylouisAug 28, 2025
      If you're getting an OVER AMP FAULT on your CaptiveAire Fan, it could be due to several reasons. The fan speed might be too high, so try reducing the RPM. Also, check the motor wiring against the wiring diagram on the fan motor to ensure it's correct. Lastly, the overload in the VFD might be set too low, so set it to the motor's FLA value.
  • M
    Michael GonzalezAug 29, 2025
    Why isn't my CaptiveAire Fan cooling the room properly?
    • A
      Angela RobertsAug 29, 2025
      If the room temperature is too warm and your CaptiveAire Fans aren't cooling, the fan activation temperature might be set too high; try reducing it. Also, ensure the fan is spinning counter-clockwise when viewed from the floor in cooling mode. Finally, make sure equipment or storage items aren't blocking the airstream under the fan.
  • M
    mcdanielnatashaSep 18, 2025
    Why is my CaptiveAire Fan in SYSTEM BYPASS mode?
    • T
      Timothy HayesSep 19, 2025
      If your CaptiveAire Fan is in SYSTEM BYPASS, it means that all fans are running at BMS speed because System Bypass has been turned on. You need to fix the reason why System Bypass was enabled and then turn system bypass off on the ECPM03 menu.
  • J
    James HarrisSep 12, 2025
    What does MODBUS FAULT EXPANSION BOARD mean for CaptiveAire Fan?
    • J
      Jon BakerSep 12, 2025
      If you're getting a MODBUS FAULT related to the expansion board on your CaptiveAire Fan, it means the expansion board isn't connected or powered properly. Keep in mind that when more than 8 external sensors are used, an expansion board is required to be installed, powered, and configured.
  • M
    Margaret GlassSep 8, 2025
    What causes a MODBUS FAULT HMI XX error on a CaptiveAire Fan?
    • S
      Stacey RodriguezSep 8, 2025
      If you're experiencing a MODBUS FAULT on the HMI of your CaptiveAire Fan, it indicates that the HMI is either not connected or assigned incorrectly. Install the HMI or change the HMI address using the bottom 2 buttons on the HMI to resolve this issue.
  • W
    wiseshawnSep 5, 2025
    What to do if there is a MODBUS FAULT FAN XX on my CaptiveAire Fan?
    • M
      Mark RileySep 5, 2025
      If you encounter a MODBUS FAULT on your CaptiveAire Fan, it could be due to the VFD not being connected or assigned incorrectly. To resolve this, install the VFD or change the VFD address using P410 and P403 on the VFD.

Summary

WARRANTY Information

INSTALLATION Procedures

Fan Clearance Requirements

Defines minimum clearances for HVLS fans from obstructions and floors.

Guy Wire Installation Guide

Provides instructions on correctly installing guy wires for fan stability and safety.

Blade Installation Procedure

Details the procedure for attaching fan blades to the hub assembly.

Electrical System Setup

VFD Wiring and Installation

Explains VFD connections for motors and building power, including safety checks.

VFD Programming Guide

Outlines the steps to program the Variable Frequency Drive for motor voltage and overload settings.

OPERATION Modes and Controls

Smart Control Functionality Overview

Introduces the Smart Control System for intelligent fan operation based on temperature.

Automatic Mode Operation

Describes automatic fan control based on room temperature, modulation, and hysteresis.

Manual Mode Operation

Details manual fan control for starting, stopping, and adjusting speed and direction.

Fan Startup Procedures

Guides on performing initial fan startup and checks for fans and smart controls.

ECPM03 Control System Configuration

Troubleshooting Fan Issues

MAINTENANCE Procedures

CaptiveAire HVLS Specifications

General IconGeneral
BrandCaptiveAire
ModelHVLS
CategoryFan
LanguageEnglish

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