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COUGAR 36
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FSG/MTM/001 060511
120
Fig. 4-42 COUGAR Tx 36, CHAMELEON Tx 36, PREMIER Tx 36
CCD-Centering and Vertical Positioning, Camera A
Fig. 4-43 COUGAR Tx 36, CHAMELEON Tx 36, PREMIER Tx 36
CCD-Centering and Vertical Positioning, Camera B
123
125
Table of Contents
Main Page
Default Chapter
7
Table of Contents
7
1 Introduction
14
2 General Description
15
Fig. 2-1 COUGAR 25 Block Diagram
15
Fig. 2-2 CHAMELEON 25 Block Diagram
15
Cougar 25 and Chameleon 25
16
Cougar 36, Chameleon 36 and Chameleon Premier 36
16
COUGAR 36 and CHAMELEON 36
16
Fig. 2-3 COUGAR 36 Block Diagram
16
Fig. 2-4 CHAMELEON 36 and CHAMELEON PREMIER 36 Block Diagram
16
Chameleon Premier 36
17
Fig. 2-5 CHROMA Tx 40 and CRYSTAL Tx 40 Block Diagram
17
Chroma T X 40 and Crystal T X 40
18
Magnum Xl 54
19
Fig. 2-6 MAGNUM XL 54 Block Diagram
19
Cougar T X 36, Chameleon T X 36, Premier T X 36
20
Fig. 2-7 COUGAR Tx 36, CHAMELEON Tx 36 and PREMIER Tx 36 Block Diagram
20
3 Electrical Check and Adjustments
29
Marking Codes for Circuit Boards and Programmed Devices
29
Downloading Scanner Firmware
30
Erase and Restore Parameter Blocks
30
Check and Adjustment of the Switch Mode Power Supply, SMPS
31
AC Voltages
31
DC Voltages
31
Adjustments
31
Fuses
31
Markings
31
Jumper Settings
31
Hints
32
Fig. 3-1 SMPS Test Points
33
Check and Adjustment of Lamp and Motor Driver Board, LME
34
DC Voltages
34
Lamp-Driver Adjustment
34
Signal Leds on the LME-Board
35
Stepper Motor Reference Voltages
35
Functional Test
35
Fuses
36
Markings
36
Jumper Settings
36
Hints
36
Fig. 3-2 LME Component Layout
37
Fig. 3-3 LME Block Diagram
38
Check and Adjustment of Camera Board, CBE (Non Tx and XL Models)
39
DC Voltages
39
Adjustments
39
Functional Test
39
Markings
39
Jumper Settings
39
Hints
39
Camera
41
Fig. 3-4 CBE Component Layout
41
Fig. 3-5 CBE Block Diagram
42
And Xl Models )
43
DC Voltages
43
Adjustments
43
Functional Test
43
Markings
43
Jumper Settings
43
Hints
43
Fig. 3-6 CBF Component Layout
45
Fig. 3-7 CBF Block Diagram
46
Check of Controller Board, SUC
47
DC Voltages
47
Adjustments
47
Functional Test
47
Markings
47
Switch Settings (Download Control Switches)
47
Jumper Settings
48
Signal Leds on the SUC-Board
48
Hints
48
Fig. 3-8 SUC Component Layout
49
Fig. 3-9 SUC Block Diagram
50
Check of Interface Module, IMB (Non Tx and XL Models)
51
DC Voltages
51
Adjustments
51
Functional Test
51
Markings
51
Jumper Settings
51
Hints
52
Fig. 3-10 IMB Component Layout
53
Fig. 3-11 IMB Block Diagram
54
And Xl Models )
55
DC Voltages
55
Adjustments
55
Functional Test
55
Markings
55
Jumper Settings
55
Hints
55
Fig. 3-12 IMD Component Layout
56
Fig. 3-13 IMD Block Diagram
57
Check of Operator Panel, SKD
58
DC Voltages
58
Functional Test
58
Markings
58
Switch Setting (Scanner ID)
58
Fig. 3-14 SKDA Component Layout
60
Fig. 3-15 SKDA Block Diagram
61
Fig. 3-16 SKDF Component Layout
62
Fig. 3-17 SKDF Block Diagram
63
Check of Smart Card Reader, SCR
64
DC Voltages
64
Functional Test
64
Markings
64
DIP Switch Setting
64
Signal LED on the SCR-Board
65
Fig. 3-18 SCR Component Layout
66
Fig. 3-19 SCR Block Diagram
67
Check of Lamp Sensor Board, OSB
68
Functional Test
68
Markings
68
Check of Optointerrupter Board, OIBA
68
Fig. 3-20 OSB Component Layout
69
Fig. 3-21 OIBA Component Layout
69
Check of ATAC Motor Driver Board, MDA
70
DC Voltages
70
Adjustments
70
Functional Test
70
Markings
70
Jumper Settings
70
Hints
70
Fig. 3-22 MDA Component Layout
71
Fig. 3-23 MDA Block Diagram
72
Check and Adjustment of Original Guide Sensors (Atac)
73
Adjustment of Roller Sensor
73
Adjustment of Top Position Sensor
73
Check of ATAC Position Sensors
74
Fig. 3-24 Adjustment of Roller Sensor
76
Fig. 3-25 Adjustment of Top Position Sensor
77
Fig. 3-26 Elevation Motor and Spindle
78
Fig. 3-27 Adjustment Tool for Roller Sensor
79
Adjustment of Original Sensors
80
Adjustment of Switch Point
80
Functional Test
80
Hints
80
Fig. 3-29 Adjustment of Original-Sensors
81
Check of Media Thickness Detector (Not Applicable to MAGNUM XL 54)
82
Functional Test
82
4 CCD-Cameras
83
Description of CCD-Cameras
83
Fig. 4-1 Focus Lock Mechanism
83
Fig. 4-2 CCD-Camera, Side View
83
Fig. 4-3 CCD-Camera, Top View
83
Fig. 4-4 Relations between Optical Adjustment Pattern and Screen Images
89
CCD-Camera Check and Adjustment
90
Check of Light Profiles
91
Fig. 4-5 COUGAR 25, CHAMELEON 25, Light Profiles Uncorrected
91
Fig. 4-6 COUGAR 25, CHAMELEON 25, Light Profiles Corrected
91
Fig. 4-7 COUGAR 36, CHAMELEON 36, PREMIER 36, Light Profiles Uncorrected
91
Fig. 4-9 CHROMA Tx 40, CRYSTAL Tx 40, Light Profiles Uncorrected
91
Fig. 4-10 CHROMA Tx 40, CRYSTAL Tx 40, Light Profiles Corrected
91
Fig. 4-11 MAGNUM XL 54, Light Profiles Uncorrected
91
Fig. 4-12 MAGNUM XL 54, Light Profiles Corrected
91
Fig. 4-13 COUGAR Tx 36, CHAMELEON Tx 36, PREMIER Tx 36, Light Profiles Uncorrected
91
Fig. 4-14 COUGAR Tx 36, CHAMELEON Tx 36, PREMIER Tx 36, Light Profiles Corrected
91
Hints
92
Fig. 4-8 COUGAR 36, CHAMELEON 36, PREMIER 36, Light Profiles Corrected
94
Camera Adjustment Wizard
98
Check and Adjustment of Focus
98
Fig. 4-15 COUGAR 25, CHAMELEON 25, Focus Signals
100
Fig. 4-16 COUGAR 36, CHAMELEON 36, PREMIER 36, Focus Signals
100
Fig. 4-17 CHROMA Tx 40, CRYSTAL Tx 40, Focus Signals
101
Fig. 4-18 MAGNUM XL 54, Focus Signals
101
Fig. 4-19 COUGAR Tx 36, CHAMELEON Tx 36, PREMIER Tx 36, Focus Signals
102
Check and Adjustment of Scan-Width
103
Fig. 4-20 COUGAR 25, CHAMELEON 25, Scan-Width
103
Fig. 4-21 COUGAR 36, CHAMELEON 36, PREMIER 36, Scan-Width (A)
103
Fig. 4-22 COUGAR 36, CHAMELEON 36, PREMIER 36, Scan-Width (B)
103
Fig. 4-23 CHROMA Tx 40, CRYSTAL Tx 40, Scan-Width (A)
103
Fig. 4-24 CHROMA Tx 40, CRYSTAL Tx 40, Scan-Width (B)
103
Fig. 4-25 CHROMA Tx 40, CRYSTAL Tx 40, Scan-Width (C)
103
Fig. 4-26 MAGNUM XL 54, Scan-Width (A)
103
Fig. 4-27 MAGNUM XL 54, Scan-Width (B)
103
Fig. 4-28 MAGNUM XL 54, Scan-Width (C)
103
Check and Adjustment of CCD-Centering
113
Fig. 4-32 COUGAR 25, CHAMELEON 25, CCD-Centering and Vertical Positioning
113
Fig. 4-33 COUGAR 36, CHAMELEON 36, PREMIER 36, CCD-Centering and Vertical Positioning (A)
113
Fig. 4-34 COUGAR 36, CHAMELEON 36, PREMIER 36, CCD-Centering and Vertical Positioning (B)
113
Fig. 4-35 CHROMA Tx 40, CRYSTAL Tx 40, CCD-Centering and Vertical Positioning (A)
113
Fig. 4-36 CHROMA Tx 40, CRYSTAL Tx 40, CCD-Centering and Vertical Positioning (B)
113
Fig. 4-37 CHROMA Tx 40, CRYSTAL Tx 40, CCD-Centering and Vertical Positioning (C)
113
Fig. 4-38 MAGNUM XL 54, CCD-Centering and Vertical Positioning (A)
113
Fig. 4-39 MAGNUM XL 54, CCD-Centering and Vertical Positioning (B)
113
Fig. 4-40 MAGNUM XL 54, CCD-Centering and Vertical Positioning (C)
113
Check and Adjustment of Vertical Positioning
114
Final Check
117
Fig. 4-44 CCD-Camera Overview (Adjustments)
125
5 Vertical Alignment and Horizontal Stitching
134
Principle of Stitching
134
Fig. 5-1 Principle of Stitching
135
Fig. 5-2 Stitching Wire Mounting
136
Vertical Alignment and Horizontal Stitching Procedure
137
Fig. 5-6 MAGNUM XL 54, Stitching Images A/B
137
Fig. 5-8 MAGNUM XL 54, Stitching Images C/D
137
Fig. 5-3 COUGAR 36, CHAMELEON 36, PREMIER 36, Stitching Images
138
Fig. 5-4 CHROMA Tx 40, CRYSTAL Tx 40, Stitching Images A/B
139
Fig. 5-5 CHROMA Tx 40, CRYSTAL Tx 40, Stitching Images B/C
140
Fig. 5-7 MAGNUM XL 54, Stitching Images B/C
142
Fig. 5-9 COUGAR Tx 36, CHAMELEON Tx 36, PREMIER Tx 36, Stitching Images
144
6 General Maintenance
145
Step by Step Procedure for General Maintenance
145
Remove Top Cover
145
Cleaning of the Scanning Area
145
Fluorescent Lamp
145
Check Lamp Driver Adjustment
145
Check CCD-Camera Adjustment
146
Replace Top Cover
146
Run Scanner Maintenance
146
7 Troubleshooting
150
Power-On Self-Test
150
Led Indicators on Operator Panel
151
Error Codes
151
Error Codes Displayed on the Operator Panel
151
Error Codes Displayed on the PC Screen
152
Troubleshooting Hints
156
8 Disassembly and Assembly
160
Top Cover with Front Profile
160
End Covers
160
Rear Cover
160
Bottom Plate
160
Top Profile (Lid)
161
Original Guide Plate with Atac
161
Glass Plate
161
Entry Roller Shield
161
Exit Roller Shield
162
Mirror Chassis
163
Reflector Assembly
163
9 Replacement of Parts
165
Feed Roller Shaft
165
Original Sensor Actuators
166
Stitching Wire
166
Fluorescent Lamp
166
Stepper Motor
167
Camera Motor
167
Camera Board, CBE/CBF
168
Lamp Sensor Board, OSB
168
Interface Boards, IMB and IMD
169
Dust Filter on Fan
169
White Background Plate
169
Slider for Media Thickness Adjustment
170
Elevation Motor (Atac)
170
Original Guide Sensors (Atac)
170
Gas Spring for Guide Plate
171
Fig. 9-1 Gas Sprin for Guide Plate
171
Fig. 9-2 Transmission
172
Fig. 9-3 Drive-Belt Tightener
173
Fig. 9-4 Scanner Cross Section
174
10 Scantest 6
175
Description of Scantest
176
Test 1, Scanner Information
176
Test 2, LED Test
176
Test 3, Key Test
176
Test 4, Original-Sensor Test
176
Test 5, Lamp Test
177
Test 6, Motor Test
177
Test 7, Complete Hardware Test
177
Test 9, Camera Adjustment
177
Test 11, Stitching and Vertical Alignment
177
Test 12, Adjustment of Y-Axis Scaling
178
Test 13, Switch Scanner to Test Mode
178
Test 20, Noise Test
178
Fig. 10-1 Noise Test, Example
180
Test 21, Scandump
181
Test 27, Camera Adjustment Wizard
181
Test 28, Original Guide Sensor Test
181
Test 30, Calibrate ATAC
181
11 Wiring Diagrams
182
Fig. 11-1 COUGAR 25 Primary Wiring
182
Fig. 11-2 COUGAR 25, Secondary Wiring
182
Fig. 11-3 CHAMELEON 25, Primary Wiring
182
Fig. 11-4 CHAMELEON 25, Secondary Wiring
182
Fig. 11-5 COUGAR 36, Primary Wiring
182
Fig. 11-6 COUGAR 36, Secondary Wiring
182
Fig. 11-7 CHAMELEON 36, PREMIER 36, Primary Wiring
182
Fig. 11-8 CHAMELEON 36, PREMIER 36, Secondary Wiring
182
Fig. 11-9 CHROMA Tx 40, CRYSTAL Tx 40, Primary Wiring
182
12 Special Service Tools
197
Fig. 4-45 Optical Adjustment Pattern, 25
253
Fig. 6-1 SM Calibration Sheet, 25
253
Fig. 6-2 SM Calibration Sheet, 40
253
Fig. 6-3 SM Calibration Sheet, 54
253
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