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Delta Electronics ASDA-A2 Series

Delta Electronics ASDA-A2 Series
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ASDA-A2_M_EN_20110128
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Call 1(800)985-6929 for Sales
deltaacdrives.com
sales@deltaacdrives.com
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Delta Electronics ASDA-A2 Series Specifications

General IconGeneral
SeriesASDA-A2
CategoryController
Protection ClassIP20
WeightVaries by model
Control ModePosition, Speed, Torque
Position ControlYes
Speed ControlYes
Torque ControlYes
Output Power0.1kW to 15kW
Communication InterfaceRS-485, CANopen
TypeAC Servo Drive
Encoder FeedbackIncremental, Absolute
Protection FeaturesOvervoltage, Overcurrent, Overtemperature

Summary

Preface

Using This Manual

Guide on how to use the manual, its contents, intended audience, and important precautions.

PLEASE READ PRIOR TO INSTALLATION FOR SAFETY.

Critical safety precautions to be observed before installing the product to prevent hazards.

Chapter 1 Unpacking Check and Model Explanation

1.1 Unpacking Check

Steps to verify the received product, including checking part numbers, motor shaft rotation, and for damage or loose screws.

1.2 Model Explanation

Explanation of the nameplate information and model designation for ASDA-A2 Series Servo Drive and ECMA Series Servo Motor.

1.3 Servo Drive and Servo Motor Combinations

Lists possible combinations of ASDA-A2 series servo drives and ECMA series servo motors across different power ratings.

1.4 Servo Drive Features

Details the front view features of the 220V series servo drive, including LED indicators and I/O interfaces.

Chapter 2 Installation and Storage

2.1 Installation Notes

Important guidelines for installing the servo drive and motor to prevent damage and ensure proper operation.

2.2 Storage Conditions

Recommendations for storing the AC servo drive properly to maintain warranty coverage and product integrity.

2.3 Installation Conditions

Specifies operating temperature limits and precautions for selecting a mounting location to avoid heat or vibration issues.

2.4 Installation Procedure and Minimum Clearances

Details the correct mounting procedures and necessary ventilation clearances for drives and motors.

2.5 Circuit Interrupter and Fuse Current Recommended Value

Recommended circuit interrupter and fuse ratings for 220V and 400V series drives, adhering to UL or CSA standards.

2.6 EMI Filter Selection

Cross-reference table for selecting EMI filters for AC servo drives based on power and model.

2.7 Regenerative Resistors

Explains the purpose of regenerative resistors and specifications for built-in and external options.

Chapter 3 Connections and Wiring

3.1 Connections - 220 V series

Details the wiring connections for peripheral devices to the 220V series servo drive and motor.

3.1.1 Connecting to Peripheral Devices

Provides a configuration diagram showing how to connect various peripheral devices to the servo drive.

3.1.2 Servo Drive Connectors and Terminals

Identifies and describes the function and notes for each terminal and connector on the servo drive.

3.1.3 Wiring Methods

Explains single-phase and three-phase power supply connections for servo drives.

3.1.4 Motor Power Cable Connector Specifications

Shows specifications for motor power cable connectors for various ECMA series servo motor models.

3.1.5 Encoder Connector Specifications

Details specifications for encoder connectors used with ECMA series motors.

3.1.6 Cable Specifications for Servo Drive

Provides cable specifications, including wire gauge and length, for power and encoder connections.

3.2 Connections - 400 V Series

Details wiring connections for peripheral devices to the 400V series servo drive and motor.

3.2.1 Connecting to Peripheral Devices

Illustrates the general configuration for connecting peripheral devices to the 400V series servo drive.

3.2.2 Servo Drive Connectors and Terminals

Describes the identification, description, and notes for each terminal and connector on the 400V series servo drive.

3.2.3 Wiring Methods

Explains three-phase power supply connections for 400V series servo drives.

3.2.4 Motor Power Cable Connector Specifications

Shows specifications for motor power cable connectors for 400V series ECMA motors.

3.2.5 Encoder Connector Specifications

Details specifications for encoder connectors used with 400V series ECMA motors.

3.3 Basic Wiring

Provides basic wiring schematics for 220V series servo drives, illustrating different models and configurations.

3.4 Input Output Interface Connector -CN1

Details the layout and terminal identification for the CN1 I/O interface connector.

3.5 Encoder Connector CN2

Shows the layout and terminal identification for the CN2 drive and motor connectors for encoder signals.

3.6 Serial Communication Connector CN3

Describes the layout and terminal identification for the CN3 serial communication connector.

3.7 Serial Communication Connector CN4 (USB)

Details the layout and terminal signal identification for the CN4 USB connector.

3.8 Position Feedback Signal Connector CN5 (for Full-close Control)

Explains the layout and terminal signal identification for the CN5 position feedback connector.

3.9 CANopen Communication Connector CN6

Describes the layout and terminal signal identification for the CN6 CANopen communication connector.

3.10 Extension digital input connector CN7

Details the layout and terminal signal identification for the CN7 extension digital input connector.

3.11 Standard Connection Example - 220 V series

Provides wiring diagrams for standard connection examples in Position (PT), Position (PR), Speed, Torque, and CANopen modes for the 220V series.

3.12 Standard Connection Example - 400 V series

Provides wiring diagrams for standard connection examples in Position (PT), Position (PR), Speed, and Torque modes for the 400V series.

Chapter 4 Display and Operation

4.1 Description of the Digital Keypad

Explains the features of the digital keypad, including the display panel and function keys.

4.2 Display Flowchart

Illustrates the keypad operation flow and how to navigate through modes and parameters.

4.3 Status Display

Details various status messages displayed by the LCD, including save settings, decimal point, fault messages, and polarity settings.

4.3.5 Monitor Setting Display

Explains how to use the UP/DOWN arrow keys or parameter P0-02 to specify monitor status.

Chapter 5 Trial Run and Tuning Procedure

5.1 Inspection without Load

Procedures for inspecting the servo drive and motor before performing a trial run without any connected load.

5.2 Applying Power to the Drive

Step-by-step guide for applying power to the servo drive, including checking wiring and initial display.

5.3 JOG Trial Run without Load

Instructions for performing a JOG trial run without load using the digital keypad for testing.

5.4 Speed Trial Run without Load

Steps to perform a speed trial run without load, including setting parameters and necessary digital inputs.

5.5 Position Trial Run without Load

Steps to perform a position trial run without load, including setting parameters and necessary digital inputs.

5.6 Tuning Procedure

Detailed procedures for tuning the servo drive, including estimating load inertia and using auto/semi-auto modes.

5.6.1 Tuning Flowchart

Flowchart illustrating the process for tuning the servo drive.

5.6.2 Load Inertia Estimation Flowchart

Flowchart for estimating load inertia, crucial for performance tuning.

5.6.3 Auto Mode Tuning Flowchart

Step-by-step guide for performing auto mode tuning to optimize performance.

5.6.4 Semi-Auto Mode Tuning Flowchart

Flowchart for performing semi-auto mode tuning for system inertia estimation.

5.6.5 Limit of Load Inertia Estimation

Defines limits and conditions for load inertia estimation during tuning.

5.6.6 Mechanical Resonance Suppression Method

Describes methods to suppress mechanical resonance using notch filters and low-pass filters.

5.6.7 Relationship between Tuning Modes and Parameters

Explains how different tuning modes (Manual, Auto, Semi-Auto) relate to specific parameters.

5.6.8 Gain Adjustment in Manual Mode

Details how to adjust proportional position and speed loop gains in manual mode for optimal performance.

Chapter 6 Control Modes of Operation

6.1 Control Modes of Operation

Lists and describes the various single, dual, and multiple modes of operation supported by the ASDA-A2 series.

6.2 Position Control Mode

Explains the position control mode, its applications, command sources, and tuning methods.

6.3 Speed Control Mode

Details the speed control mode, command sources, S-curve profile, and gain adjustment functions.

6.4 Torque Control Mode

Covers torque control mode, command sources, smoothing strategies, and analog input scaling.

6.5 Control Modes Selection

Provides a table for selecting dual and multiple control modes using DI signals.

6.6 Others

Covers miscellaneous functions like speed limit, torque limit, and analog monitor outputs.

Chapter 7 Motion Control Functions

7.1 Motion Control Functions

Lists the motion control functions provided by ASDA-A2 series, including PR mode, Capture, and Electronic Cam.

7.2 System Information

Outlines the system information available, such as system parameters, monitor parameters, and data array.

7.3 Motion Axes

Describes the available motion axes within the servo drive, such as motor encoder and auxiliary encoder axes.

7.4 PR Mode

Explains the PR mode, its composition, triggering methods, and features like electronic cam.

7.5 Comparison

Compares the old PR mode with the PR mode of ASDA-A2 series, highlighting differences in settings and features.

7.6 Pulse of User Unit

Explains the position command unit (PUU) in PR mode and its relation to electronic gear ratio.

7.7 Position Registers

Defines the units and variables used for position registers in PR mode, including command and feedback positions.

7.8 Homing Function

Describes the homing function, its purpose, and how it determines homing characteristics.

7.9 Triggering PRs

Details various methods for calling a PR (Position Register), including standard, special, event, software, and others.

Chapter 8 Servo Parameters

8.1 Definition

Defines the eight groups of drive parameters available in the ASDA-A2 series servo drives.

8.2 Parameters Summary

Provides a summary of all parameters, organized by group, including their function, default values, and applicable control modes.

8.3 Detailed Parameter Listings

Detailed explanations and listings of all servo drive parameters, categorized by group.

Chapter 9 Communications

9.1 RS-485 & RS-232 Communication Hardware Interface

Details the hardware interface for RS-485 and RS-232 serial communication, including configuration and limitations.

9.2 Communication Parameters

Lists essential communication parameters like address, transmission speed, protocol, and mode selection.

9.3 MODBUS Communication Protocol

Explains the MODBUS communication protocol, including ASCII and RTU modes and data formats.

Chapter 10 Troubleshooting

10.1 Fault Messages Table

Lists servo drive fault messages, their names, and descriptions for diagnosis.

10.2 Potential Cause and Corrective Actions

Provides common potential causes and corresponding corrective actions for various servo drive fault messages.

10.3 Clearing Faults

Details methods for clearing different types of servo drive faults, including those related to CANopen communication.

Chapter 11 Specifications

11.1 Specifications of Servo Drives (ASDA-A2 Series)

Provides detailed specifications for ASDA-A2 series servo drives, covering 220V and 400V series.

11.2 Specifications of Servo Motors (ECMA Series)

Lists specifications for ECMA series servo motors, including dimensions, performance, and approvals.

11.3 Servo Motor Speed-Torque Curves (T-N Curves)

Displays speed-torque curves for 220V and 400V series ECMA servo motors.

11.4 Overload Characteristics

Explains the overload protection function and occasions of overload, including charts of load and operating time.

11.5 Dimensions of Servo Drive

Provides dimensional drawings and weights for ASDA-A2 series servo drives (220V and 400V).

11.6 Dimensions of Servo Motors (ECMA Series)

Shows dimensional drawings and specifications for ECMA series servo motors (220V and 400V).

Appendix A Accessories

Power Connectors

Lists Delta part numbers and manufacturers for power connectors used with ASDA-A2 series.

Encoder Connectors

Details Delta part numbers for encoder connectors used with ASDA-A2 series.

Communication Cable between Drive and Computer (for PC)

Lists part numbers and lengths for communication cables connecting the drive to a PC.

CANopen Communication Cable

Lists part numbers and lengths for CANopen communication cables.

CANopen Distribution Box

Provides the Delta part number for the CANopen distribution box.

RS-485 Connector

Details the Delta part number for the RS-485 connector.

Servo Drive, Servo Motor and Accessories Combinations - 220 V Series

Lists combinations of servo drives, motors, cables, and connectors for the 220V series.

Servo Drive, Servo Motor and Accessories Combinations - 400 V Series

Lists combinations of servo drives, motors, cables, and connectors for the 400V series.

Appendix B Maintenance and Inspection

Basic Inspection

General inspection points for the servo drive, including screws, connections, and external environment.

Inspection before operation (Control power is not applied)

Checks to perform before applying power, focusing on physical condition and wiring.

Inspection during operation (Control power is applied)

Checks to perform while the drive is powered on, focusing on cables, vibrations, sounds, and parameter settings.

Maintenance

General maintenance guidelines for product use, cleaning, and avoiding damage to mechanical parts.

Life of Replacement Components

Information on the expected lifespan and replacement criteria for components like smooth capacitors, relays, and cooling fans.

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