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VFD-B
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Delta VFD-B - Remove Front Cover
239 pages
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Chapter 1 Introduction
|
VFD-B Series
1-6
Revision Jul
y 2008, BE16,
SW V4.08 & V
5.00
1.3.2 Remove Fro
nt Co
ver
1-3HP/0.75-2.2kW (Frame A
,
A1,
A2)
3-5HP/2.2-3.7kW (Frame B)
7.5-15HP/5.5-11kW (Frame C)
20-30HP/15-22kW (Frame D)
14
16
Table of Contents
Main Page
Default Chapter
4
Please Read Prior to Installation for Safety
4
Preface
4
Table of Contents
6
Receiving and Inspection
10
Nameplate Information
10
Model Explanation
10
Chapter 1 Introduction
10
Series Number Explanation
11
Drive Frames
11
Appearances
11
Preparation for Installation and Wiring
13
Remove Keypad
13
Remove Front Cover
15
Lifting
16
Storage
17
Installation and Wiring
18
Ambient Conditions
18
Chapter 2 Installation and Wiring
18
Minimum Mounting Clearances
19
Dimensions
20
Frame A: VFD007B23A/43A/53A
20
Frame A1: VFD007B21A, VFD015B21A/23A/43A/53A
21
Frame A2: VFD015B21B/23B, VFD022B23B/43B/53A
22
Frame B: VFD022B21A, VFD037B23A/43A/53A
23
Frame C: VFD055B23A/43A/53A, VFD075B23A/43A/53A, VFD110B23A/43A/53A
24
Frame D: VFD150B23A/43A/53A, VFD185B23A/43A/53A, VFD220B23A/43A/53A
25
Frame E: VFD300B43A/53A, VFD370B43A/53A, VFD450B43A/53A
26
Frame E1: VFD300B23A, VFD370B23A, VFD550B43C/53A, VFD750B43C/53A
27
Vfd-Pu01
29
Wiring
29
Applicable Codes
29
Basic Wiring
30
Basic Wiring Diagrams
30
(Figures for Models of VFD-B Series
31
Vfd007B21A/23A/43A/53A, Vfd015B21A/21B/23A/23B/43A/53A, Vfd022B23B/43B/53A
31
Vfd022B21A, Vfd037B23A/43A/53A, Vfd055B23A/43A/53A, Vfd075B23A/43A/53A, Vfd110B23A/43A/53A
32
Vfd150B23A/43A/53A, Vfd185B23A/43A/53A, Vfd220B23A/43A/53A, Vf D300B23A/43A/53A, Vfd370B23A/43A/53A, Vfd450B43A/53A, Vfd550B43C/53A, Vfd750B43C/53A
33
Wiring for Sink Mode and Source Mode
34
External Wiring
35
Control Circuit Terminals (U, V, W)
36
Main Terminals Connections
36
Mains Power Terminals (R/L1, S/L2, T/L3)
36
Terminals [+1, +2] for Connecting DC Reactor
37
Circuit Diagram for Digital Inputs (SINK Current 16Ma)
38
Control Terminals
38
Grounding Terminals
38
Terminal Symbols and Functions
38
Analog Input Terminals (AVI, ACI, AUI, ACM)
41
Digital Inputs (FWD, REV, JOG, EF, TRG, MI1-MI6, DCM)
41
Digital Outputs (MO1, MO2, MO3, MCM)
41
Control Terminal
43
Frame A, A1, A2: VFD007B21A/23A/43A/53A, VFD015B21A/21B//23A/23B/43A/53A,VFD022B23B/43B/53A
43
Main Circuit Terminals
43
Power Terminal
43
Frame E1: VFD300B23A, VFD370B23A, VFD550B43C, VFD750B43C, VFD550B53A, VFD750B53A
47
Preparations before Start-Up
50
Chapter 3 Start up
50
Operation Method
51
Trial Run
51
Description of the Digital Keypad VFD-PU01
54
Chapter 4 Digital Keypad Operation
54
How to Operate the Digital Keypad VFD-PU01
56
Chapter 5 Parameters
58
Summary of Parameter Settings
59
User Parameters
59
Basic Parameters
60
Operation Method Parameters
61
Multi-Step Speed and PLC Parameters
67
PID Control Parameters
73
Fan & Pump Control Parameters
74
Parameter Settings for Applications
75
Description of Parameter Settings
80
Identity Code of the AC Motor Drive
80
Rated Current Display of the AC Motor Drive
80
Parameter Reset
81
Start-Up Display Selection
81
Content of Multi-Function Display
81
User Defined Coefficient K
82
Software Version
83
Password Input
83
Password Set
83
Password Decode Flow Chart
84
Control Method
84
Reserved
84
Maximum Output Frequency (Fmax)
85
Maximum Voltage Frequency (Fbase)
85
Maximum Output Voltage (Vmax)
85
MID-Point Frequency (Fmid)
85
MID-Point Voltage (VMID)
86
Minimum Output Frequency (Fmin)
86
Minimum Output Voltage (Vmin)
86
Output Frequency Upper Limit
86
Output Frequency Lower Limit
87
Acceleration Time 1-4 (Taccel 1-4)
87
Deceleration Time 1-4 (Tdecel 1-4)
87
Accel/Decel Time Unit
88
Jog Acceleration Time
89
Jog Deceleration Time
89
Jog Frequency
89
Auto-Acceleration/Deceleration
89
Acceleration S-Curve
90
Deceleration S-Curve
90
Source of First Master Frequency Command
91
Source of Second Master Frequency Command
91
Source of First Operation Command
91
Source of Second Operation Command
92
Source of the Master Frequency Command
92
Source of the Auxiliary Frequency Command
92
Combination of the Master and Auxiliary Frequency Command
92
Stop Method
93
PWM Carrier Frequency Selections
94
Motor Direction Control
95
2-Wire/3-Wire Operation Control Modes
95
Line Start Lockout
96
Loss of ACI Signal (4-20Ma)
98
Up/Down Mode
98
Accel/Decel Rate of Change of UP/DOWN Operation with Constant Speed
98
Keypad Frequency Command
98
Output Function Parameters
99
Desired Frequency Attained
100
Analog Output Signal (AFM)
101
Analog Output Gain
101
Digital Output Multiplying Factor
102
Terminal Count Value
102
Preliminary Count Value
102
EF Active When Preliminary Count Value Attained
103
Fan Control
103
Brake Release Frequency
103
Brake Engage Frequency
103
Input Function Parameters
105
AVI, ACI Analog Input Bias
105
AVI Input Gain
105
AUI Analog Input Bias
105
AUI Negative Bias, Reverse Motion Enable/Disable
106
Standard Application
106
Use of Bias
106
Use of Bias and Gain for Use of Full Range
107
Use of 0-5V Potentiometer Range Via Gain Adjustment
107
Use of Negative Bias in Noisy Environment
107
Use of Negative Bias in Noisy Environment and Gain Adjustment to Use Full Potentiometer Range
108
Use of 0-10V Potentiometer Signal to Run Motor in FWD and REV Direction
108
Use Negative Slope
109
AVI, ACI, AUI Analog Input Delay
109
Analog Input Frequency Resolution
109
Multi-Function Input Terminal (MI1-MI6)
110
Accel/Decel Time and Multi-Function Input Terminals
113
Multi-Speed Via External Terminals
113
Digital Terminal Input Debouncing Time
114
Gear Ratio for Simple Index Function
115
Index Angle for Simple Index Function
115
Deceleration Time for Simple Index Function
115
Multi-Step Speeds and PLC (Process Logic Control) Parameters
116
PLC Mode
116
Execute One Cycle of the PLC Program
117
Continuously Execute Program Cycles
118
PLC Forward/Reverse Motion
118
Time Unit Settings
120
The Amplitude of Wobble Vibration
120
Wobble Skip Frequency
120
Protection Parameters
122
Over-Voltage Stall Prevention
122
Over-Current Stall Prevention During Acceleration
123
Over-Current Stall Prevention During Operation
123
Over-Torque Detection Mode (OL2)
124
Over-Torque Detection Level (OL2)
124
Over-Torque Detection Time (OL2)
124
Electronic Thermal Overload Relay Selection (OL1)
125
Electronic Thermal Characteristic
125
Fourth Recent Fault Record
125
Under-Current Detection Level
126
Under-Current Detection Time
126
Under-Current Detection Mode
126
Under-Current Detection Restart Delay Time
127
User-Defined Low-Voltage Detection Level (Lv)
127
User-Defined Low-Voltage Detection Time
127
Motor Parameters
128
Motor Rated Current
128
Motor No-Load Current
128
Torque Compensation
128
Motor Parameters Auto Tuning
129
Motor Line-To-Line Resistance R1
129
Motor Rated Slip
130
Slip Compensation Limit
130
Torque and Slip Compensation Time Constant
130
Accumulative Motor Operation Time (Min., Day)
130
Special Parameters
131
DC Brake Current Level
131
DC Brake Time During Start-Up and Stopping
131
Start-Point for DC Brake
131
Momentary Power Loss Operation Selection
132
Maximum Allowable Power Loss Time
132
Baseblock Time for Speed Search (BB)
132
Current Limit for Speed Search
133
Momentary Power Loss Operation
133
Auto Restart after Fault
134
Auto Reset Time at Restart after Fault
134
Automatic Energy-Saving
135
Automatic Voltage Regulation (AVR)
135
Software Brake Level (the Action Level of the Brake Resistor)
136
Base Block Speed Search
136
B.B. Speed Search with Last Output Frequency Downward Timing Chart
136
B.B. Speed Search with Last Output Frequency Upward Timing Chart
137
Speed Search During Start-Up
137
Speed Search Frequency During Start-Up
138
Compensation Coefficient for Motor Instability
138
Communication Parameters
139
Communication Address
139
Transmission Speed
139
Transmission Fault Treatment
140
Time-Out Detection
140
Communication Protocol
140
Control by PC or PLC
140
Data Format
141
For ASCII Mode
141
For RTU Mode
141
Communication Data Frame
142
Address (Communication Address)
142
Function (Function Code) and DATA (Data Characters)
142
03H: Multi Read, Read Data from Registers
143
06H: Single Write, Write Single Data to Register
143
08H: Loop Detection
144
10H: Write Multiple Registers (Write Multiple Data to Registers)
145
Check Sum
146
CRC (Cyclical Redundancy Check) Is Calculated by the Following Steps
147
Address List
148
Exception Response
150
Example of an Exception Response of Command Code 06H and Exception Code 02H
150
The Explanation of Exception Codes
150
Communication Program of PC
151
Response Delay Time
152
PID Control
153
Input Terminal for PID Feedback
153
Gain over the PID Detection Value
153
Proportional Gain (P)
153
Integral Gain (I)
154
Derivative Control (D)
154
Upper Bound for Integral Control
154
Primary Delay Filter Time
154
PID Output Frequency Limit
155
Feedback Signal Detection Time
155
Treatment of the Erroneous Feedback Signals (for PID and PG Feedback Error)
155
Deviation Range of PID Feedback Signal Error
155
PG Pulse Range
156
PG Input
156
ASR (Auto Speed Regulation) Control (with PG Only) (P)
156
ASR (Auto Speed Regulation) Control (with PG Only) (I)
157
Speed Control Output Frequency Limit
157
Sample Time for Refreshing the Content of 210DH and 210EH
157
Speed Control Diagram
157
V/F Curve Selection
158
Start-Up Frequency of the Auxiliary Motor
158
Stop Frequency of the Auxiliary Motor
158
Time Delay before Starting the Auxiliary Motor
158
Time Delay before Stopping the Auxiliary Motor
159
Sleep/Wake up Detection Time
160
Sleep Frequency
160
Wakeup Frequency
160
Common Problems and Solutions
164
Chapter 6 Fault Code Information
164
Reset
167
Over Current (OC)
168
Chapter 7 Troubleshooting
168
Ground Fault
169
Over Voltage (OV)
169
Low Voltage (Lv)
170
Over Heat (OH)
171
Overload
171
Display of PU01 Is Abnormal
172
Phase Loss (PHL)
172
Motor Cannot Run
173
Motor Speed Cannot be Changed
174
Motor Stalls During Acceleration
175
The Motor Does Not Run as Expected
175
Electromagnetic/Induction Noise
176
Environmental Condition
176
Affecting Other Machines
177
High Harmonic at Power Side
177
Motor Temperature Rises
177
Basic Check-Up Items to Detect if There Were any Abnormalities During Operation Are
178
Periodic Inspection
178
Chapter 8 Maintenance and Inspections
178
Periodical Maintenance
179
Voltage
179
Keypad
179
Mechanical Parts
179
Main Circuit
180
Terminals and Wiring of Main Circuit
180
DC Capacity of Main Circuit
181
Resistor of Main Circuit
181
Transformer and Reactor of Main Circuit
181
Magnetic Contactor and Relay of Main Circuit
181
Printed Circuit Board and Connector of Main Circuit
182
Cooling Fan of Cooling System
182
Ventilation Channel of Cooling System
182
Appendix A Specifications
184
All Brake Resistors & Brake Units Used in AC Motor Drives
188
Appendix B Accessories
188
B.1.1 Dimensions and Weights for Brake Resistors
191
Order P/N: BR080W200, BR080W750, BR300W070, BR300W100, BR300W250, BR300W400, BR400W150, BR400W040
191
Order P/N: BR500W030, BR500W100, BR1KW020, BR1KW075
192
B.1.2 Specifications for Brake Unit
193
Order P/N: BR1K0W050, BR1K2W008, BR1K2W6P8, BR1K5W005, BR1K5W040
193
B.1.3 Dimensions for Brake Unit
194
B.2 AMD - EMI Filter Cross Reference
195
Choose Suitable Motor Cable and Precautions
196
General Precaution
196
Installation
196
The Length of Motor Cable
197
B.2.1 Dimensions
199
Order P/N: RF015B21AA/RF022B43AA
199
Order P/N: RF022B21BA/RF037B43BA
200
Order P/N: RF110B43CA
201
Order P/N: 10TDT1W4C
202
Order P/N: 26TDT1W4C
202
Order P/N: 100TDS84C
203
Order P/N: 50TDS4W4C
203
Order P/N: 150TDS84C
204
Order P/N: 200TDDS84C
204
Order P/N: 180TDS84C
205
Order P/N: 20TDT1W4D
205
Order P/N: 26TDT1W4B4
206
PG02 Installation
207
B.3 PG Card (for Encoder)
207
B.3.1.1 PG Card and Pulse Generator (Encoder)
208
Basic Wiring Diagram
208
PG-02 and Pulse Generator Connections
208
Basic Wiring Diagram with RPM Meter Attached
209
When Pulse Generator (Encoder) Is Open Collector Type, Please Refer to Following Wiring
209
B.3.1.2 PG-02 Terminal Descriptions
210
Wiring Notes
210
Control Terminals Block Designations
211
Types of Pulse Generators (Encoders)
211
1-3HP (0.75Kw~2.2Kw)
212
5HP (3.7Kw)
212
B.3.2 Pg03
212
7.5HP (5.5Kw) and above
213
B.3.2.2 PG Card and Pulse Generator (Encoder)
213
Connection between PG-03 and the Encoder
213
B.3.2.3 PG-03 Terminal Descriptions
214
Connect Externally with the Encoder of 12V Power Supply and Output Signals to Additional Tachometer
214
Encoder Types
216
VFD-B Programming
217
B.4 Remote Controller RC-01
217
B.5 Remote Panel Adapter (RPA 01)
218
Mounting Hole Dimensions
218
230V, 50/60Hz, 1-Phase
219
460V, 50/60Hz, 3-Phase
219
AC Input Reactor Recommended Value
219
B.6 AC Reactor
219
230V, 50/60Hz, 3-Phase
220
575V, 50/60Hz, 3-Phase
220
B.6.2 AC Output Reactor Recommended Value
220
B.6.3 Applications for AC Reactor
222
Connected in Input Circuit
222
Correct Wiring
222
B.7 Zero Phase Reactor (RF220X00A)
224
230V DC Choke
225
B.8 DC Choke Recommended Values
225
460V DC Choke
226
575V DC Choke
226
B.9 No-Fuse Circuit Breaker Chart
227
B.10 Fuse Specification Chart
228
B.11.2 Explanation of Display Message
229
Description of the Digital Keypad VFD-PU06
229
VFD-PU06 Operation Flow Chart
230
Appendix C How to Select the Right AC Motor Drive
232
C.1 Capacity Formulas
233
When One AC Motor Drive Operates more than One Motor
233
When One AC Motor Drive Operates One Motor
233
Symbol Explanation
234
C.2 General Precaution
235
Parameter Settings Note
235
Selection Note
235
C.3 How to Choose a Suitable Motor
236
Standard Motor
236
Special Motors
237
Motor Torque
238
Power Transmission Mechanism
238
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