Diamond Boxer - Page 12

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Safety 11

• All personnel must obey the safety regulations to avoid danger to themselves and

others. Always strictly follow the work instructions.

Main Page

Table of Contents4
List of Figures7
Preamble8
Safety9
List of the Symbols Used in this Manual9
Pictograms on the Machine9
General Warnings10
Warnings During Use11
Warnings for Operating Personnel11
Introduction13
Description of the Machine14
Overview of the Main Components14
Figure 1: Overview of the Main Components14
Description of the Packaging Process/Machine Functions15
Packaging Process/Machine Functions15
General Functions19
Sealing System20
Figure 2: Overview of the Sealing System20
Vacuum Pump21
Figure 3: Overview of the Pump (Pump 8 M3)21
Figure 4: Overview of the Pump (Pump 16 M3)21
Electrical Installation22
Figure 5: Overview of the Electrical Installation22
Installation23
Transportation and Installation23
Connecting the Machine23
Prior to the First Use23
Operation24
Operating Elements of the 10-Program Control System24
Figure 6: Control Panel of the 10-Program Control System24
Operating Elements of the Advanced Control System (ACS)25
Figure 7: Control Panel of the Advanced Control System (ACS)25
Changing the ACS Settings26
Figure 8: Possible Display Modes26
Figure 9: Possible Display Modes26
Figure 10: Overview of the Menus27
Importing/Exporting Data29
Data Log ID29
Setting and Using the Data Log ID29
Exporting Data Log30
Figure 11: Example of an Exported Data Log30
Starting the Machine31
Starting the Packaging Cycle31
Proceeding to the Next Step in the Cycle31
Terminating a Program32
Changing the Program Settings32
10-Program Control System32
Vacuum32
Vacuum+ (Optional)33
Gas (Optional)33
Gas+ (Optional)34
Liquid Control (Optional)34
Red Meat (Optional)35
Multi-Cycle Vacuum (Optional)35
Seal35
Soft-Air36
External Vacuum (Optional)36
Advanced Control System (ACS)37
Figure 12: External Vacuum Adapter Set (10-Program Control System)37
Figure 13: Screenshot of the Navigation Mode and the Operating Buttons of the ACS37
Programming the ACS Control Using the PC38
Functions39
Vacuum39
Vacuum+ (Optional)39
Gas (Optional)39
Gas+ (Optional)40
Liquid Control (Optional)40
Liquid Control+ (Optional)41
Red Meat (Optional)41
Sequential Vacuum (Optional)41
Marinating (Optional)42
Tenderising (Optional)42
Seal43
Soft-Air43
External Vacuum (Optional)44
Dealer Information44
Guideline for Function Values44
Figure 14: External Vacuum Adapter Set (ACS)44
Printer (ACS Only)47
Connecting a Printer47
Creating a Label47
Figure 15: Vapour Pressure Curve of Water47
Maintenance49
Maintenance Schedule49
Cleaning the Machine50
Running the Pump Cleaning Program50
Removing Oil, Refilling Oil50
Activity * 1-D 1-W 6-M 1-Y 4-Y50
Replacing the Oil Exhaust Filter51
Figure 16: Mounting Plate Boxer 5251
Pump 8 M52
Pump 16/21 M52
Figure 17: Replacing the Oil Exhaust Filter (Pump 8 M3)52
Figure 18: Replacing the Oil Exhaust Filter (Pump 16/21 M3)52
Replacing the Sealing Wire53
Figure 19: Removing the Sealing Bar53
Replacing the Silicone Rubber of the Silicone Holders54
Figure 20: Replacing the Sealing Wire54
Replace the Sealing Wires54
Replace the Silicone Rubber of the Silicone Holders54
Replacing the Lid Gasket55
Figure 21: Replacing the Silicone Rubber of the Silicone Holders55
Replace the Lid Gasket55
Inspecting the Lid Springs56
Figure 22: Replacing the Lid Gasket56
Troubleshooting57
Replace the Oil Exhaust Filter57
Terms of Warranty59
Liability59
Disposal60
Appendices61
Technical Data61
Technical Data Boxer61
Technical Data Lynx63
Technical Data Toucan64
Example Programs65
Logbook67
EC Declaration of Conformity69
Replacing a Printer Roll70
Figure 23: Replacing the Printer Roll70
Aligning the Printer71
Figure 24: Aligning the Printer71
Figure 25: Printing the First Label71

Diamond Boxer - Page 12

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