Dodge ZB 2005 - Page 126

BRAKES
TABLE OF CONTENTS
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BRAKES - BASE ........................... 1 BRAKES - ABS ...........................46
BRAKES - BASE
TABLE OF CONTENTS
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BRAKES - BASE
DESCRIPTION - BASE BRAKE SYSTEM ......2
WARNINGS AND CAUTIONS ...............2
DIAGNOSIS AND TESTING - BASE BRAKE
SYSTEM DIAGNOSIS CHARTS ............3
STANDARD PROCEDURE - BASE BRAKE
BLEEDING ............................5
SPECIFICATIONS
BRAKE ACTUATING SYSTEM .............7
BRAKE FASTENER TORQUE .............8
SPECIAL TOOLS
BASE BRAKE SYSTEM ..................8
ADJUSTABLE PEDALS SWITCH
DESCRIPTION ..........................9
REMOVAL .............................9
INSTALLATION ..........................9
BRAKE FLUID LEVEL SWITCH
DESCRIPTION ..........................9
OPERATION ............................9
REMOVAL .............................9
INSTALLATION .........................10
HYDRAULIC/MECHANICAL
DESCRIPTION - HYDRAULIC DISC BRAKES . . 10
BRAKE LINES
DESCRIPTION - BRAKE TUBES AND HOSES . . 11
INSPECTION - BRAKE TUBES AND HOSES . . . 11
BRAKE PADS/SHOES - FRONT/REAR
STANDARD PROCEDURE - BRAKE SHOE
BURNISHING .........................12
REMOVAL .............................12
CLEANING ............................14
INSPECTION ..........................14
INSTALLATION .........................15
DISC BRAKE CALIPER - FRONT
REMOVAL .............................16
DISASSEMBLY .........................17
ASSEMBLY ............................20
INSTALLATION .........................21
DISC BRAKE CALIPER - REAR
REMOVAL .............................21
DISASSEMBLY .........................22
ASSEMBLY ............................22
INSTALLATION .........................22
FLUID
DIAGNOSIS AND TESTING - BRAKE FLUID
CONTAMINATION .....................23
STANDARD PROCEDURE - BRAKE FLUID
LEVEL CHECKING .....................23
SPECIFICATIONS
BRAKE FLUID ........................23
MASTER CYLINDER
STANDARD PROCEDURE - MASTER
CYLINDER BLEEDING ..................24
REMOVAL .............................24
INSTALLATION .........................25
PEDALS - ADJUSTABLE
DESCRIPTION .........................25
REMOVAL .............................25
INSTALLATION .........................27
POWER BRAKE BOOSTER
DESCRIPTION .........................28
DIAGNOSIS AND TESTING - POWER BRAKE
BOOSTER ...........................29
REMOVAL .............................29
INSTALLATION .........................30
ROTOR
DIAGNOSIS AND TESTING - BRAKE ROTOR . . 31
STANDARD PROCEDURE - BRAKE ROTOR
MACHINING ..........................33
REMOVAL
REMOVAL - BRAKE ROTOR (FRONT) ......34
REMOVAL - BRAKE ROTOR (REAR) .......34
INSTALLATION
INSTALLATION - BRAKE ROTOR (FRONT) . . 35
ZB BRAKES 5 - 1