FRAME & BUMPERS
TABLE OF CONTENTS
page page
FRAME & BUMPERS
SPECIFICATIONS - TORQUE ...............1
FRONT FASCIA
REMOVAL .............................1
INSTALLATION ..........................3
FRONT FASCIA - EXPORT
REMOVAL - EXPORT .....................3
INSTALLATION - EXPORT .................3
FRONT BUMPER REINFORCEMENT
REMOVAL .............................4
INSTALLATION ..........................4
FRONT BUMPER REINFORCEMENT - EXPORT
REMOVAL - EXPORT .....................5
INSTALLATION - EXPORT .................5
REAR FASCIA
REMOVAL .............................5
INSTALLATION ..........................5
REAR BUMPER FOAM
REMOVAL .............................7
INSTALLATION ..........................7
REAR BUMPER
REMOVAL .............................7
INSTALLATION ..........................7
FRONT TOW EYE BRACKET - EXPORT
REMOVAL - EXPORT .....................8
INSTALLATION - EXPORT .................8
BRACKET - REAR LICENSE PLATE EXPORT
REMOVAL - EXPORT .....................8
INSTALLATION - EXPORT .................8
FRAME
WARNING .............................9
STANDARD PROCEDURE
FRAME DAMAGE REPAIR ................9
FRONT FRAME ASSEMBLY .............10
FRONT UPPER FRAME RAIL ASSEMBLY . . . 10
FRAME SIDE SILL ASSEMBLY ...........11
REAR UPPER FRAME RAIL ASSEMBLY ....11
SPECIFICATIONS
FRAME DIMENSIONS ..................12
SPECIFICATIONS - WELDING ............20
REAR TRANSMISSION CROSSMEMBER
REMOVAL .............................21
INSTALLATION .........................21
FRAME & BUMPERS
SPECIFICATIONS - TORQUE
TORQUE SPECIFICATIONS
DESCRIPTION N·m Ft. Lbs. In. Lbs.
Front bumper reinforcement 54 40 —
Front fascia to fender nuts 6 — 50
Rear bumper beam 54 40 —
Transmission crossmember side bolts 61 45 —
Transmission crossmember slide nuts 61 45 —
Transmission mount nut 61 45 —
FRONT FASCIA
REMOVAL
(1) Raise and support the vehicle. (Refer to
LUBRICATION & MAINTENANCE/HOISTING -
STANDARD PROCEDURE)
(2) Remove the nine lower screws. (Fig. 2)
(3) Remove the splash shield access panels and
remove the nuts attaching the fascia to the fender.
(Fig. 1)
(4) Remove the remaining wheel opening fasten-
ers.
(5) Remove the upper screws and remove the fas-
cia.
(6) Disconnect the fog lamps.
ZB FRAME & BUMPERS 13 - 1
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