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DURKOPP ADLER Class 271 User Manual

DURKOPP ADLER Class 271
649 pages
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271 - 274
Spezialnähmaschine mit Direktantrieb
Betriebsanleitung
Instruction manual
Instructions d’emploi
Instrucciones de manejo
Instruções
Istruzioni per l’uso
Postfach 17 03 51, D-33703 Bielefeld
Potsdamer Straße 190, D-33719 Bielefeld
Telefon (05 21) 9 25- 0
Telefax (05 21) 9 25 24 35
GB
D
F
E
P
I
Ausg./Edition: 01/2000 Printed in Federal Republic of Germany Teile-Nr.: 0791 271743

Table of Contents

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DURKOPP ADLER Class 271 Specifications

General IconGeneral
BrandDURKOPP ADLER
ModelClass 271
CategoryIndustrial Equipment
LanguageEnglish

Summary

Foreword

General Safety Instructions

Part 1: Operating Instructions Class 271-274 Direct drive

Product Description

Details the features and purpose of the DÜRKOPP ADLER 271-274 sewing machines.

Proper Use

Explains the intended application and limitations for using the sewing machines.

Subclasses

Lists and describes the different subclasses of the 271-274 series sewing machines.

Optional Equipment

Lists available optional accessories and their compatibility with machine subclasses.

Technical Data

Provides detailed technical specifications for various sewing machine classes.

Operation

Covers the procedures for operating the sewing machine.

Threading the Needle Thread

Step-by-step guide for threading the needle.

Setting the Needle Thread Tension

Instructions for adjusting needle thread tension for optimal stitch formation.

Releasing the Needle Thread Tension

Explains how to release needle thread tension during operation.

Winding the Underthread

Instructions for winding thread onto the bobbin.

Inserting the Underthread Bobbin

Guide on how to properly insert the bobbin into the bobbin case.

Setting the Underthread Tension

Procedures for setting and adjusting underthread tension.

Changing Needles

Steps for safely replacing the sewing machine needle.

Setting the Thread Regulator

Guidance on adjusting the thread regulator for correct stitch formation.

Setting the Sewing Foot Pressure

Instructions on how to adjust the sewing foot pressure.

Setting the Stitch Length

Explains how to set and adjust the stitch length.

Sewing Foot Lift

Details on how to lift the sewing foot mechanically or solenoidally.

Arresting the Sewing Foot in the High Position

How to secure the sewing foot in its raised position.

Roller Top Feed (Classes 273 and 274)

Information on the roller top feed for specific machine classes.

Edge Trimmer (Class 272 640642 and 272 740642)

Operation and control of the edge trimmer for specific models.

Setting Dial on the Head Cover

How to adjust the setting dial on the machine head cover.

Keypad on the Sewing Machine Arm

Overview and function of the keypad on the sewing machine arm.

Part 2: Installations Instructions Class 271-274 Direct Drive

Scope of Delivery

Lists all parts included in the sewing machine package based on subclass.

General Notes and Transport Guards

Important notes regarding installation and removal of transport guards.

Assembling the Stand

Step-by-step instructions for assembling the sewing machine stand.

Assembling the Stand Parts

Guides on how to assemble the individual components of the stand.

Completing the Table Top and Attaching to the Stand

Instructions for preparing the table top and attaching it to the stand.

Setting the Work Height

Procedure for adjusting the working height of the sewing machine table.

Attaching the Machine Head

Steps for mounting the sewing machine head onto the table.

Inserting the Machine Head

Guide on how to correctly insert the machine head into the table cutout.

Sewing Drives

Information on the sewing drives used with the machines.

Scope of Delivery

Details the components included with the DC1500/DA220C and QE3760/DA40MS02 drives.

Employment

Lists the machine classes compatible with different sewing drive systems.

Attaching the Controls

Instructions for attaching the sewing machine control unit.

Attaching the Controller

Steps for mounting the controller unit to the machine.

Attaching the Cable Duct

How to install the cable duct for wire management.

Attaching the Pedal

Guide for mounting and positioning the sewing machine pedal.

Electrical Connection

Procedures for connecting the sewing machine to the electrical supply.

Checking the Mains Voltage

How to verify the mains voltage is within the specified range.

Potential Equalization

Steps for ensuring proper electrical grounding and potential equalization.

Attaching and Connecting the Sewing Light Transformer (Optional Equipment)

Instructions for installing and connecting the optional sewing light transformer.

Connection to the DA220C Controls

How to connect the light transformer to DA220C controls.

Connection Sockets on the DA220C and DA40MS02 Controls

Identifies and explains the connection sockets on control units.

Connecting the DA220C Controls

Steps for connecting the DA220C control unit.

Connecting the DA40MS02 Controls

Steps for connecting the DA40MS02 control unit.

Verifying the Direction of Rotation of the Sewing Drive

How to check and ensure the correct rotation direction of the sewing drive.

Verifying the Positioning

Procedures for checking and confirming needle and foot positioning.

Machine-specific Parameters

Information on setting machine-specific parameters.

General

General information on setting machine-specific parameters.

Autoselect

How the machine identifies and configures itself via Autoselect.

Table of Machine-specific Parameters for the DA220C Controls

Lists specific parameters for DA220C controls by class.

Master Reset

How to perform a master reset of the DA220C controls.

7. Operating and Setting the Direct-current Positioning Drive DC1500/DA220C

Operation

Overview of the operation of the DA220C controls.

Functions of the DA220C Controls

Explains the functions determined by the DA220C control program and parameters.

Access Authorization for command entries

Details the different access levels for preventing accidental changes.

7.1 Operating and Indicator Elements of the DA220C Controls

Identifies and explains the controls and indicators on the DA220C unit.

Key Function in the sewing mode

Describes the function of keys during sewing mode.

Key Function in the programming mode

Explains the function of keys during programming mode.

7.1.1 Changing Parameter Values at the Operator Level in the DA220C controls

How to change parameter values at the operator level without a code.

7.1.2 Reducing the Maximum Speed at the DA220C controls

Instructions for reducing the maximum speed of the machine.

7.1.3 Parameter List for the Operator Level of the DA220C Controls

A list of parameters available at the operator level with their functions.

7.1.4 Changing Parameter Values at the "Technician Level" and the "Supplier Level"

How to change parameters in technician and supplier levels.

7.1.5 Setting the Positions at the DA220C Controls

Procedures for setting machine positions within the DA220C controls.

Setting the reference position

Steps to set the reference position for machine operation.

Setting positions 1 and 2

How to set specific needle positions 1 and 2.

7.1.6 Setting Machine-specific Parameters at the DA220C controls

How to adjust parameters specific to the machine model.

General

General information on setting machine-specific parameters.

Autoselect

How the machine identifies and configures itself via Autoselect.

Table of Machine-specific Parameters for the DA220C Controls

A table detailing machine-specific parameters for DA220C controls.

7.1.7 Master Reset at the DA220C Controls

Steps to perform a master reset on the DA220C controls.

7.1.8 Status and Error Messages

Information on status indicators and error messages for DA220C controls.

7.2 V810 Control Panel (Optional Equipment)

7.2.1 Operating and Indicator Elements at the V810 Control Panel

Identifies controls and indicators on the V810 panel.

7.2.2 Functions of the Keys at the V 810 Control Panel

Explains the functions of the keys on the V810 control panel.

7.2.3 Meanings of the Symbols in the V810 Control Panel

Describes the meaning of symbols displayed on the V810 control panel.

7.2.4 Changing Parameter Values in the Operator Level

How to change parameter values at the operator level using the V810 panel.

7.2.5 Reducing the Maximum Speed

Procedure for reducing the maximum speed via the V810 panel.

7.2.7 Setting the Positions with the V810 Control Panel

Procedures for setting machine positions using the V810 panel.

Setting the reference position

Steps to set the reference position via V810 panel.

Setting positions 1 and 2

How to set specific needle positions 1 and 2 using V810.

7.2.8 Setting Machine-specific Parameters with the V810 Control Panel

How to adjust machine-specific parameters via V810 panel.

7.2.9 Master Reset with the V810 Control Panel

Steps to perform a master reset on V810 controls.

7.2.10 Status and Error Messages in the V810 Control Panel

Information on status and error messages for V810 controls.

7.3 V820 Control Panel

7.3.1 Operating and Indicator Elements in the V820 Control Panel

Identifies controls and indicators on the V820 panel.

7.3.2 Functions of the Keys in the V820 Control Panel

Explains the functions of the keys on the V820 control panel.

7.3.3 Meaning of the Symbols in the V820 Control Panel

Describes the meaning of symbols displayed on the V820 control panel.

7.3.4 Changing Parameter Values in the Operator Level

How to change parameter values at the operator level using the V820 panel.

7.3.5 Reducing the Maximum Speed

Procedure for reducing the maximum speed via the V820 panel.

7.3.8 Setting the Positions with the V820 control panel

Procedures for setting machine positions using the V820 panel.

Setting the reference position

Steps to set the reference position via V820 panel.

Setting positions 1 and 2

How to set specific needle positions 1 and 2 using V820.

7.3.9 Setting Machine-specific Parameters with the V820 Control Panel

How to adjust machine-specific parameters via V820 panel.

7.3.10 Master Reset with the V820 Control Panel

Steps to perform a master reset on V820 controls.

7.3.11 Status and Error Messages in the V820 Control Panel

Information on status and error messages for V820 controls.

7.3.12 Seam Programming with the V820 Control Panel

How to program seams using the V820 control panel.

8. Operating and Setting the Direct-current Positioning Drive QE3760/DA40MS02

Operation

Overview of the operation of the DA40MS02 controls.

Functions of the DA40MS02 Controls

Explains the functions determined by DA40MS02 control program and parameters.

Access Authorization for command entries

Details the different access levels for preventing accidental changes.

8.1.1 Operating Elements

Describes the physical operating elements of the DA40MS02.

8.1.2 Display Functions

Explains the different display modes and functions of the DA40MS02.

8.1.3 Displaying and Changing the Number of Bartack Stitches at the DA40MS02 Controls

How to display and change bartack stitch counts on DA40MS02.

8.1.4 Reducing the Maximum Speed in the DA40MS02 controls

Instructions for reducing the maximum speed of the DA40MS02.

8.1.5 Displaying the Current Speed in the DA40MS02 Controls

How to view the current sewing speed on the DA40MS02.

8.1.6 Activating Sewing Functions

Guide on activating various sewing functions on the DA40MS02.

8.1.7 Changing Parameters in the Operator Level (A) in the DA40MS02 Controls

How to change parameters at the operator level on DA40MS02.

8.1.8 Changing Parameters in the Mechanic Level (B) in the DA40MS02 Controls.

How to change parameters at the mechanic level on DA40MS02.

8.1.9 Changing Parameters at the Special Level (C) in the DA40MS02 Controls.

How to change parameters at the special level on DA40MS02.

8.1.10 Checking and Setting the Positions at the DA40MS02 Controls

Procedures for checking and setting machine positions on DA40MS02.

Checking and setting the reference position

Steps to set the reference position on DA40MS02.

Checking and setting the needle position 1

How to set needle position 1 on DA40MS02.

Checking and setting the needle position 2

How to set needle position 2 on DA40MS02.

8.1.11 Changing the Direction of Rotation at the DA40MS02 Controls

How to change the rotation direction of the DA40MS02 drive.

8.1.12 Setting Machine-specific Parameters at the DA40MS02 Controls.

How to adjust machine-specific parameters for DA40MS02.

General

General information on setting machine-specific parameters.

Autoselect

Explanation of the Autoselect function for DA40MS02 configuration.

Table of Machine-specific Parameters of the DA40MS Controls

A table detailing machine-specific parameters for DA40MS controls.

8.1.13 Master Reset at the DA40MS02 Controls

Steps to perform a master reset on DA40MS02 controls.

8.2 Control Panel OC-TOP (Optional Equipment)

8.2.1 Operating and Indicator Elements in the OC-TOP Control Panel

Identifies controls and indicators on the OC-TOP panel.

Functions of the Keys in the OC-TOP Control Panel

Explains the functions of the keys on the OC-TOP control panel.

8.2.2 Displaying and Changing the Number of Bartack Stitches with the OC-TOP Control Panel

How to display and change bartack stitch counts using OC-TOP.

8.2.4 Changing Parameters at the Operator Level (A)

How to change parameters at the operator level using OC-TOP.

8.2.5 Parameter List at the Operator Level (A)

A list of parameters available at the operator level for OC-TOP.

8.2.7 Checking and Setting the Positions with the OC-TOP Control Panel

Procedures for setting machine positions using OC-TOP.

Checking and setting the reference position

Steps to set the reference position using OC-TOP.

Checking and setting the needle position 1

How to set needle position 1 using OC-TOP.

Checking and setting the needle position 2

How to set needle position 2 using OC-TOP.

8.2.8 Changing the Direction of Rotation with the OC-TOP Control Panel

How to change the rotation direction using the OC-TOP panel.

8.2.9 Setting Machine-specific Parameters with the OC-TOP Control Panel

How to adjust machine-specific parameters using OC-TOP.

General

General information on setting machine-specific parameters.

Autoselect

Explanation of the Autoselect function for OC-TOP configuration.

Table of Machine-specific Parameters of the DA40MS Controls

Table of machine-specific parameters for DA40MS controls via OC-TOP.

8.2.10 Master Reset with the OC-TOP Control Panel

Steps to perform a master reset on OC-TOP controls.

8.2.11 Malfunction and Error Messages in the DA40MS Controls and the OC-TOP Control Panel

Information on malfunctions and error messages for DA40MS/OC-TOP.

8.2.12 Seam Programming with the OC-TOP Control Panel

How to program seams using the OC-TOP control panel.

9. Pneumatic Connection

Pneumatics connection pack

Details the components of the pneumatics connection pack.

Connecting the compressed air maintenance unit

Instructions for connecting the compressed air maintenance unit.

Setting the operating pressure

How to set and adjust the operating pressure for the pneumatic system.

10. Lubrication

10.1 Filling the Oil Reservoirs

Guide on how to fill the oil reservoirs for machine lubrication.

11. Sewing Test