Dynapac F 161 W - F8.2 Maintenance - Electronic System; Maintenance

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F 8.2 1

F_8.2_01_GB.fm 1-20

F 8.2 Maintenance - Electronic System

1 Maintenance - Electronic System

Main Page

Table of Contents3
Preface11
General Safety Instructions12
Acts, Directives, Accident Prevention Regulations12
Warning Instructions12
Prohibitive Signs14
Protective Gear15
Environmental Protection16
Fire Prevention16
Further Instructions17
A Correct Use and Application19
B Vehicle Description21
Application21
Description of Assemblies and Functions22
Vehicle23
Construction23
Danger Zones27
Safety Devices28
Emergency Stop Button28
Parking Brake („Hand Brake") (16)28
Service Brake („Foot Brake") (17)28
Steering28
Horn28
Ignition Key / Lights28
Main Switch (17)29
Hopper Transport Safeguards (18)29
Screed Transport Safeguards (19)29
Latch for Protective Roof (20)29
Technical Data, Standard Configuration31
Dimensions (All Dimensions in MM)31
Allowed Angle of Rise and Slope32
Allowed Angle of Driving up32
Turning Radius, Turning Circle32
Weights (All Weights in T)33
Capacity Data34
Traction Drive/Chassis35
Motor35
Hydraulic System35
Material Compartment (Hopper)36
Material Conveying36
Material Distribution36
Screed Lifting Device37
Electrical System37
Location of Instruction Labels and Identification Plates38
Identification Label for the Paver Finisher (7)40
Standards41
Continuous Sound Level41
Operating Conditions During Measurement41
Measuring Point Configuration41
Vibration Acting on the Entire Body42
Vibrations Acting on Hands and Arms42
Electromagnetic Compatibility (EMC)42
C1.2 Transportation43
Safety Regulations for Transportation43
Transportation on Low-Bed Trailers44
Preparations44
Drive Onto the Low-Bed Trailer46
Secure the Paver Finisher in Its Position to the Low-Bed Trailer47
After Transportation47
Transportation48
Preparations48
Loading by Crane51
Towing52
Safely Parking the Vehicle53
D1.5 Operation55
Safety Regulations55
Operating Elements56
Operating Panel56
Remote Control76
Front Side77
Reverse Side78
D3.2 Operation79
Operating Elements on the Paver Finisher79
Engine Hood (70)79
Batteries (71)79
Battery Main Switch (72)80
Transport Safeguards for the Hopper (73)81
Mechanical Screed Transport Safeguard (to the Left and the Right Beneath the Driver's Seat) (74)82
Seat Lock (Behind the Driver's Seat) (75)82
Service Brake („Foot Brake") (76)83
Change Lever of the Two-Stage Transmission (78)83
Change Lever of the Differential Lock (79)84
Separator Fluid Spraying System (80) (O)85
On / off Switch for Additional Headlight in the Roof (85)86
On / off Switch for Fuel Tank Filler Pump (85A)86
On / off Switch Special Lighting (85B)86
On / off Switch86
Exhaust of Asphalt Vapours (85C)86
On/Off Switch of Work Headlights (85D)87
On/Off Switch of Flasher (85E)87
On / off Switch Connection Sockets (85F)87
Locking of the Collapsible Roof (LH and RH on the Roofs Console) (86)87
Hydraulic Folding Roof (87) (O)88
Electric Setting of the Transportation Volume of the Conveyor (O) (88)89
Conveyor Limit Switches (89)89
Ultrasonic Auger Limit Switches (90) (Left and Right)90
Sockets for Working Lights (Left and Right) (92)90
Pressure Control Valve for Screed Charging/Relieving (93) (O)91
Pressure Control Valve for Screed Stop with Pretensioning (93A) (O)91
Manometer for Screed Charging/Relieving and Screed Stop with Pretensioning (93B)91
Front Wheel Drive Pressure Regulating Valve (94) (O)92
Pressure Gauge of the Front Wheel Drive (94A) (O)92
Central Lubrication Unit (O) (100)93
Particle Filter - Control Light (102) (O)94
Front and Side Window (O) (103)95
Adjustment of Screed Eccentric (O) (104)95
D4.7 Operation97
Preparation of Operation97
Required Devices and Aids97
Before Starting Work (in the Morning or When Starting Paving)97
Checklist for the Machine Operator98
Starting the Paver Finisher100
Before Starting the Paver Finisher100
Normal" Starting100
External Starting (Starting Aid)101
After Starting102
Indicator Lamps103
Battery Charge Indicator (1)103
Oil Pressure Indicator Lamp for the Traction Drive (2)103
Preparations for Paving105
Separating Agent105
Screed Heater105
Direction Marks105
Loading/Distributing Material106
Starting for Paving108
Checks During Paving110
Paver Function110
Quality of the Layer110
Paving with Screed Stopper and Screed Charging/Relieving111
General111
Screed Charging/Relieving111
Screed Stop111
Screed Stop with Prestressing112
Adjusting the Pressure112
Adjustment of Pressure for the Loading/Offloading of the Screed113
Set the Pressure of Screed Stopping with Pretensioning (O)113
Interrupting/Terminating Operation114
During Breaks (E.g. the Material Supply Truck Is Late)114
During Extended Interruptions (E.g. Lunch Break)114
When Work Is Finished115
Malfunctions117
Querying the Error Messages of the Traction Engine117
Display of the Number Code117
Error Messages120
FMI-Codes125
Problems During Paving126
Malfunctions on the Paver Finisher or Screed128
E01 Set-Up and Modification131
Special Notes on Safety131
Auger132
Height Adjustment132
Auger Crossbeam Installed in a Fixed Position132
Mechanical Adjustment with Ratchet (Optional)133
In Case of Hydraulic Adjustment (Option)133
Auger Extension, Auger Type I135
Mounting Extension Parts136
Mounting Support Tube Extensions137
Installing Tunnel Plates138
Installing Additional Braces139
Auger Mounting Chart for Ø 310 MM Auger140
Auger Mounting Chart for Ø 380 MM Auger141
Mounting Extension Parts143
Auger Modification Plan145
Screed147
Electrical Connections147
Remote Controls147
Grade Control147
Auger Limit Switches147
Working Lights147
F1.0 Maintenance149
Notes Regarding Safety149
F2.6 Maintenance Overview151
Maintenance Review151
F3.1 Maintenance - Conveyor153
Maintenance - Conveyor153
Maintenance Intervals154
Points of Maintenance154
Chain Tightness of the Conveyor (1)155
The Drive of Conveyor (to the Left/To the Right) (2)156
F4.2 Maintenance - Auger157
Maintenance - Auger Sub-Unit I157
Maintenance Intervals158
Points of Maintenance158
Auger - Outer Bearing (1)159
Auger Middle Bearing (2)159
Auger - Drive Gear Neck Bearing (3)160
Auger Bevel Gear (on the RH and LH Sides) (4)161
F5.1 Maintenance - Engine163
Maintenance - Engine Sub-Unit163
Maintenance Intervals164
Points of Maintenance164
Engine Fuel Tank (1)166
Engine Lube-Oil System (2)167
Engine Fuel System (3)169
Engine Air Filter (4)171
Coolant System of the Engine (5)172
Engine Drive Belt (6)172
Engine Exhaust System (7)173
F6.1 Maintenance - Hydraulic System175
Maintenance - Hydraulic System175
Maintenance Intervals176
Points of Maintenance176
Hydraulic Oil Tank (1)176
Suction/Return Flow Hydraulic Filter (2)178
High Pressure Filter (3)179
Pump Distribution Gear (4)180
Hydraulic Hoses (5)181
F7.3 Maintenance - Travel Drive, Steering183
Maintenance - Travel Drive, Steering183
Maintenance Intervals184
Points of Maintenance184
Chain Tightness (Drive) - (1)184
Drive Shaft (2)184
Air Pressure (Driving Wheels) (3)187
Places of Lubrication (4)188
Steering188
F8.2 Maintenance - Electronic System189
Maintenance - Electronic System189
Maintenance Intervals190
Points of Maintenance190
Batteries (1)193
Generator (2)194
Adjustment of Belt Tightness196
Replacement of Belt196
Checking / Adjusting Belt Tension198
If Necessary, Adjust the Belt Tension198
Electric Fuses (3)199
Type of Machine: Conventional Elec-Tronics199
Terminal Box199
Fuses in Terminal Box (B)200
Fuses on Operating Panel201
Relays in Operating Panel202
Type of Machine: PLC Electronics203
Terminal Box203
Fuses in Terminal Box204
Relays in Terminal Box (C)206
Fuses on Operating Panel207
F9.0 Maintenance - Points of Lubrication209
Maintenance- Points of Lubrication209
Maintenance Intervals210
Points of Maintenance210
Central Lubrication (1)211
Bearings (2)215
F10.0 Checks, Decommissioning217
Tests, Check-Up, Cleaning, Stopping217
Maintenance Intervals218
General Observation219
Checks by a Specialist219
Cleaning220
Conservation of Paver Finisher221
Downtime up to 6 Months221
Downtime between 6 Months and 1 Year221
Re-Commissioning221
F11.3 Lubricants and Operating Substances223
Lubricants and Operating Substances223
Hydraulic Oils224
Filling Volumes225
Notes on Changing over from Mineral Oil to Synthetic Oil / Synthetic Oil to Mineral Oil229
Track Planetary Gear229
Operating Advice231

Dynapac F 161 W - F8.2 Maintenance - Electronic System; Maintenance - Electronic System

Table of Contents