EasyManua.ls Logo

Eaton PowerXL DA1 User Manual

Eaton PowerXL DA1
203 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Manual
PowerXL
DA1
Variabe Frequency Drives
Installation Manual
11/16 MN04020005Z-EN

Table of Contents

Other manuals for Eaton PowerXL DA1

Question and Answer IconNeed help?

Do you have a question about the Eaton PowerXL DA1 and is the answer not in the manual?

Eaton PowerXL DA1 Specifications

General IconGeneral
CategoryDC Drives
SeriesPowerXL DA1
Protection ClassIP20
Enclosure RatingIP20
Input Voltage200-240 V, 380-480 V
Amperage RangeUp to 1800A
Communication ProtocolsModbus RTU, Ethernet/IP
Communication InterfaceRS-485, Ethernet
Cooling MethodAir Cooling
Protection FeaturesOvervoltage, Undervoltage, Short Circuit
Operating Temperature0°C to 40°C

Summary

0 About this Manual

0.1 Target group

Defines the intended audience for the manual, requiring engineering and physics knowledge.

0.2 List of revisions

Lists significant amendments introduced since previous issues of the manual.

0.3 Writing conventions

Explains symbols and conventions used in the manual for clarity.

0.4 Documents with additional information

Provides information on where to find further details online.

0.5 Abbreviations

Lists abbreviations used throughout the manual for quick reference.

0.6 Mains supply voltages

Details the rated operating voltages for the DA1 drives and tolerance ranges.

0.7 Unit of measurement

Explains the units of measurement used in the manual for physical dimensions.

1 DA1 device series

1.1 Introduction

Introduces the PowerXL™ DA1 variable frequency drives and their features.

1.2 System overview

Provides a general overview of the DA1 device series and its components.

1.3 Checking the Delivery

Guides on how to verify the received package contents and ensure completeness.

1.4 Rated operational data

Details the device-specific rated operational data listed on the nameplate.

1.5 Description

Describes various designations and physical aspects of DA1 devices, including protection degrees.

1.5.1 Degree of protection IP20 (FS2, FS3)

Details designations for IP20 devices in frame sizes FS2 and FS3.

1.5.2 Degree of protection IP20 (FS8)

Details designations for IP20 devices in frame size FS8.

1.5.3 Degree of protection IP55 (FS4, FS5, FS6, FS7)

Details designations for IP55 devices in frame sizes FS4 to FS7.

1.5.4 Degree of protection IP66 (FS2, FS3)

Details designations for IP66 devices in frame sizes FS2 and FS3.

1.7 Selection criteria

Provides criteria for selecting the appropriate DA1 drive based on system requirements.

1.6 Voltage categories

Explains the three voltage categories for DA1 drives.

1.8 Output reduction (derating)

Explains derating factors for ambient temperature, altitude, and switching frequency.

1.9 Proper use

Defines the intended industrial use and prohibited operations for DA1 drives.

1.10 Maintenance and inspection

Recommends regular checks and maintenance tasks for DA1 drives.

1.11 Storage

Provides guidelines for storing the DA1 variable frequency drive before use.

1.12 Charging the internal DC link capacitors

Details the procedure for recharging capacitors after extended downtime.

1.13 Service and warranty

Information on contacting support for service and warranty inquiries.

2 Engineering

2.1 Introduction

Introduces the chapter on engineering and project planning considerations for DA1 drives.

2.2 Electrical power network

2.2.1 Mains connection and network configuration

Details connection types and network configurations for DA1 drives.

2.2.2 Mains voltage and frequency

Explains the standardized operating voltages and frequency ranges.

2.2.3 Voltage balance

Discusses voltage unbalances and their impact on the drive.

2.2.4 Total Harmonic Distortion (THD)

Defines THD and its relevance to drive systems.

2.2.5 Idle power compensation devices

Discusses the need for idle power compensation in DA1 series drives.

2.3 Safety and switching

2.3.1 Disconnecting device

Specifies requirements for manual disconnecting devices between mains and drive.

2.3.2 Fuses

Details fuse requirements for protecting supply cables and the drive.

2.3.3 Cable cross-sections

Provides guidelines for sizing mains and motor cables, including PE conductor.

2.3.4 Residual current circuit-breaker

Recommends specific RCD types for DA1 variable frequency drives.

2.3.5 Mains contactors

Explains selection criteria for mains contactors based on input current and ambient temperature.

2.3.6 Using a bypass connection

Describes how to safely implement a bypass connection for motor control.

2.4 Mains chokes

2.5 Radio interference suppression filter

2.6 Braking resistances

2.7 Motor chokes

2.8 Sine filter

2.9 Three-phase motor

2.9.1 Motor selection

Provides general recommendations for selecting three-phase induction motors.

2.9.2 Circuit types with three-phase motors

Explains star and delta connections for motor stator windings.

2.9.3 Connecting Motors in Parallel

Guides on using DA1 drives to run multiple motors simultaneously.

2.9.4 Single-phase AC motors

States the prohibition of using DA1 drives with single-phase AC motors.

2.9.5 Connecting EX motors

Lists aspects to consider when connecting hazardous location motors.

2.9.6 Synchronous, reluctance, and PM motors

Discusses compatibility with premium efficiency three-phase motors.

2.10 STO function

2.10.1 Overview

Introduces the STO function, its purpose, and safety implications.

2.10.2 TÜV certification

Lists standards the STO function complies with, certified by TÜV.

2.10.3 Safety relay specification

Specifies minimum requirements for safety relays used with the STO function.

2.10.4 STO-compatible installation

Provides guidelines for installing the STO function safely and EMC-compliantly.

2.10.5 STO function pick-up time

Details the time limits for STO function activation and safe state achievement.

2.10.6 STO function parameters

Explains options for monitoring STO inputs and their default states.

2.10.7 Fault messages

Lists error messages relevant to the STO function and their causes/fixes.

2.10.8 STO function checklist

Provides a checklist for testing the STO function before commissioning and during maintenance.

2.10.9 Regular maintenance

Recommends periodic testing of the STO function to ensure its integrity.

2.10.10 “Safe stop” function

Explains the purpose of STO in implementing a complete safety system.

3 Installation

3.1 Introduction

Introduces the chapter on mounting and electrical connection of DA1 drives.

3.2 Mounting position

Describes recommended mounting positions and prohibited environments.

3.3 Mounting

Provides engineering instructions for installing devices in suitable enclosures.

3.3.1 Mounting position

Specifies the design for vertical mounting with a maximum permissible inclination.

3.3.2 Cooling measures

Details required thermal clearances for adequate air circulation and cooling.

3.3.3 Fixing

Explains methods for mounting DA1 drives using screws or mounting rails.

3.3.3.1 Fixing with screws

Provides instructions and dimensions for mounting with screws, including torque specifications.

3.3.3.2 Fixing on a mounting rail

Describes how to mount drives on a standard mounting rail as per IEC/EN 60715.

3.3.4 Control panel installation

Guides on ensuring stable installation of the drive within a control panel.

3.4 IP66/NEMA4X degree of protection

Describes the two versions of IP66 DA1 drives and their mounting requirements.

3.5 EMC installation

Outlines responsibilities and measures for ensuring electromagnetic compatibility.

3.5.1 EMC compliance in the control panel

Details how to achieve EMC compliance within a control panel installation.

3.5.2 Earthing

Explains protective earth, motor earthing, and earth-fault protection requirements.

3.5.2.1 Protective earth

Defines legally required protective earth connections for DA1 drives.

3.5.2.2 Motor earthing

Specifies how the motor earth connection should be made.

3.5.2.3 Earth-fault protection

Discusses fault current to earth and the need for RCDs.

3.5.3 Internal filters (EMC and VAR screws)

Explains the function and handling of internal EMC and VAR screws.

3.5.3.1 EMC screw

Details the purpose and manipulation of the EMC screw for filter connection.

3.5.4 VAR screw

Explains the function of the VAR screw for overvoltage protection components.

3.5.5 Screen earth kit

Provides guidelines for proper cable screening and earthing connections.

3.5.6 EMC cable brackets

Describes how to use EMC cable brackets for routing and securing cables.

3.5.7 General installation diagram

Provides a visual overview of EMC installation practices.

3.6 Electrical Installation

Covers general guidelines and precautions for electrical wiring work.

3.6.1 Power section connections

Details the connection terminals in the power section for various supply and motor configurations.

3.6.1.1 Connection terminals on frame sizes FS2 and FS3 with IP20

Shows terminal layouts and descriptions for IP20 FS2/FS3 devices.

3.6.1.2 Connection for frame sizes FS4 to FS7 with IP55

Describes how to access and remove covers for connection on IP55 FS4-FS7 devices.

3.6.1.3 Terminal bolts on frame size FS8 (IP20)

Explains how to access terminals on FS8 IP20 devices.

3.6.1.4 Connection terminals on frame sizes FS2 and FS3 with IP66

Details terminal access for IP66 FS2/FS3 devices.

3.6.1.5 Stripping lengths and tightening torques

Provides recommended stripping lengths and tightening torques for power cables.

3.6.1.6 Connecting the motor cable

Guides on properly connecting screened motor cables for EMC compliance.

3.6.1.7 Cable glands on IP55 and IP66

Explains the use of cable glands for optimal connection in IP55/IP66 enclosures.

3.6.2 Connection on control section

Details the plug-in connection terminals for the control section.

3.6.2.1 Terminal capacity

Lists cross-sections and tightening torques for control signal screws.

3.6.2.2 Connection data and functions

Details factory-set functions and electrical connection data for control terminals.

3.6.2.3 STO terminals

Explains the direct connection requirements for STO control signal terminals.

3.6.2.4 Connection example

Provides a simple connection example for the STO function.

3.6.2.5 Digital Input Signals

Describes the function and logic levels of digital input terminals.

3.6.2.6 Analog input signals

Details how control signal terminals can be connected to analog signals.

3.6.2.7 Analog output signal

Explains the availability and configuration of analog output signals.

3.6.2.8 Digital output (Transistor)

Describes transistor outputs for digital signal switching.

3.6.2.9 Relay output

Explains the two relays with dry contacts and their functions.

3.6.2.10 External control voltage

Details how an external power supply can be used for the control section.

3.6.2.11 RJ 45 interface

Describes the RJ45 interface for communication modules and fieldbus connections.

3.6.2.12 IP66, control signal terminals (DA1-…-A6SC)

Details the wiring of control signal terminals for IP66 models with local controls.

3.7 Block diagrams

Shows connection terminals and functions in default settings.

3.7.1 DA1-12…

Block diagram for DA1-12... series, frame size FS2, IP20.

3.7.2 DA1-32…-A20C, DA1-34…-A20C

Block diagrams for DA1-32/34...-A20C, FS2/FS3 frame sizes, IP20.

3.7.3 DA1-32…-B55C, DA1-34…-B55C, FS4 frame size

Block diagrams for DA1-32/34...-B55C, FS4 frame size, IP55.

3.7.4 DA1-32…-B55C, DA1-34…-B55C, FS5, FS6, FS7 frame sizes

Block diagrams for DA1-32/34...-B55C, FS5/FS6/FS7 frame sizes, IP55.

3.7.5 DA1-34370…, DA1-34450…

Block diagrams for DA1-34370/34450..., FS8 frame size, IP20.

3.7.6 DA1-35…-A20C

Block diagram for DA1-35...-A20C, FS2/FS3 frame sizes, IP20.

3.7.7 DA1-35…-B55C in FS4

Block diagram for DA1-35...-B55C, FS4 frame size, IP55.

3.7.8 DA1-35…-B55C in FS5, FS6

Block diagrams for DA1-35...-B55C, FS5/FS6 frame sizes, IP55.

3.7.9 DA1-12…-B6SC

Block diagram for DA1-12...-B6SC, FS2 frame size, IP66.

3.7.10 DA1-32…-B6SC, DA1-34…-B6SC

Block diagrams for DA1-32/34...-B6SC, FS2/FS3 frame sizes, IP66.

3.7.11 DA1-35…-B6SC

Block diagram for DA1-35...-B6SC, FS2/FS3 frame sizes, IP66.

3.8 Insulation testing

Details procedures for testing insulation resistance of motor and mains cables.

3.9 Protection against electric shock

Explains measures for ensuring protection against electric shock as per standards.

4 Operation

4.1 Checklist for commissioning

Provides a checklist to ensure all requirements are met before operating the frequency converter.

4.2 Hazard warnings for operation

Lists important safety warnings related to operating the variable frequency drive.

4.3 Commissioning with control signal terminals (default settings)

Guides on starting the drive using local controls with default settings.

4.4 Handling the keypad

Explains the elements of the operating unit and keypad functions.

4.4.1 Operating unit elements

Describes the components of the DA1 drive's integrated operating unit.

4.4.2 Adjust parameters

Details the procedure for modifying drive parameters using the keypad.

4.4.3 Resetting Parameters (RESET)

Explains how to reset parameters to default settings or after a fault.

5 Fault messages

5.1 Introduction

Introduces the monitoring functions and error message display of DA1 drives.

5.1.1 Fault messages

Explains how error messages are stored and can be read.

5.1.2 Acknowledge fault (Reset)

Describes methods for acknowledging and resetting current error messages.

5.1.3 Fault list

Lists failure codes, possible causes, and corrective measures for DA1 drives.

6 Technical Data

6.1 General rating data

Provides general technical specifications, standards, and environmental data for DA1 drives.

6.2 Specific rated operational data

Lists detailed operational data for various DA1 series models.

6.2.1 DA1-12… series

Provides specific rating data for DA1-12... series drives.

6.2.2 DA1-32… series

Lists specific rating data for DA1-32... series drives.

6.2.3 DA1-34… series

Details specific rating data for DA1-34... series drives.

6.2.4 DA1-35… series

Provides specific rating data for DA1-35... series drives.

6.3 Dimensions

Provides mechanical dimensions and weights for different frame sizes and IP ratings.

6.3.1 Frame sizes FS2 and FS3 in IP20

Shows dimensions and weights for FS2/FS3 IP20 models.

6.3.2 Frame sizes FS4 to FS7 in IP55

Displays dimensions and weights for FS4-FS7 IP55 models.

6.3.3 Frame size FS8 in IP20

Shows dimensions and weights for FS8 IP20 models.

6.3.4 Frame sizes FS2 and FS3 in IP66

Details dimensions and weights for FS2/FS3 IP66 models.

6.4 Cable cross-sections

Lists recommended cable cross-sections and lengths for various voltage classes.

6.5 Fuses

Provides examples of protective devices like circuit breakers and fuses.

6.6 Mains contactors

Lists recommended mains contactors for DA1 voltage classes.

6.7 Mains chokes

Assigns specific mains chokes (DX-LN) for DA1 voltage classes.

6.8 Radio interference suppression filter

Assigns specific radio interference suppression filters (DX-EMC) for DA1 drives.

6.9 Braking resistances

Lists examples of brake resistors (DX-BR) rated for DA1 drives based on duty classification.

6.10 Motor chokes

Assigns specific motor chokes (DX-LM3) for DA1 device types.

6.11 Sine filter

Assigns sine filters (DX-SIN3) for DA1 devices with IP20 degree of protection.

6.12 All-pole sine filters

Explains the use of all-pole sine filters and their compatibility with DA1 drives.

7 Accessories

7.1 List of accessories

Lists available accessories for DA1 variable frequency drives and their documents.

Related product manuals