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Edgewater Networks 245CC - User Manual

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245CC
245 Center Console
OWNER ASSISTANCE MANUAL
Revised 2014

Table of Contents

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Summary

1 General Information

1.1 General

Overview of the EdgeWater 245CC as a semi-custom offshore fishing vessel.

1.2 Owner; Operator Responsibilities

Details on boat registration, accident reporting, education, and required equipment.

2 Helm Control Systems

2.1 General

Description of the helm station as the control center and its primary systems.

2.2 Steering System

Information on the hydraulic steering system, its components, and maintenance.

2.3 Engine Throttle and Shift Controls

Explanation of engine throttle and shift controls and their operation.

3 Propulsion System

3.1 General

Overview of the EdgeWater 245CC's outboard motor setup and basic maintenance.

3.2 Engine Cooling System

Details on how the outboard engine cooling system works and its maintenance.

3.3 Propellers

Information on propeller selection, size, pitch, and performance considerations.

3.4 Engine Power Tilt and Trim

Explanation of the power tilt and trim system for optimizing boat performance.

3.5 Engine Instrumentation

Familiarization with engine instruments like tachometer and speedometer.

4 Fuel System

4.1 General

Overview of the fuel system, safety checks, and design compliance.

4.2 Fuel Fill

Instructions for using the fuel fill cap and its operation.

4.3 Fuel Vent

Description of the fuel vent's location and function.

4.4 Fueling

Procedures and safety guidelines for fueling the boat.

4.5 Fuel System Maintenance

Routine inspection and maintenance of fuel system components.

4.6 Fuel Filters

Information on fuel/water separator filters and their replacement.

5 Electrical System

5.1 General

Overview of the 12-volt DC electrical system and battery maintenance.

5.2 Panel Switches

Description of panel-mounted breakers and provided switches.

5.3 Electrical System Maintenance

Maintenance procedures for electrical components at season start/end.

6 Raw Water & Freshwater Systems

6.1 General

Description of freshwater and raw water systems.

6.2 Livewell Operation

Instructions for operating the livewell system and its components.

6.3 High Pressure Washdown

Operation of the high pressure washdown system.

6.4 Freshwater System

Operation of the freshwater system and its components.

6.5 Raw Water System Maintenance

Periodic checks to ensure proper operation of the raw water system.

7 Drainage System

7.1 General

Overview of the boat's self-bailing drainage system.

7.2 Drain System Maintenance

Essential tasks for maintaining the boat's ability to drain in adverse conditions.

7.3 Cockpit Drains

Description and maintenance of cockpit drains.

7.4 Transom Bilge

Information on the hull bilge, bilge pump, and transom drain.

7.5 Locker Drains

Description of locker drains and prevention of sea water entry.

7.6 Aft Fishboxes

Operation and winter storage of the aft fishbox system.

7.7 T-Top Drain (optional T-Top)

Details on the T-Top drain and its periodic checking.

8 Safety Equipment

8.1 Required Safety Equipment

List of safety equipment required aboard the boat as per USCG.

8.2 Suggested Safety Equipment - Inshore

Suggested safety equipment for inshore boating, beyond required items.

8.3 Suggested Safety Equipment - Offshore

Additional safety equipment recommended for offshore ventures.

9 Safe Operation

9.1 Pre-Cruise Check List

Checklist of essential items and conditions before starting a cruise.

9.2 Basic Rules of the Road

Introduction to seamanship, rules of the road, and aids to navigation.

9.3 Safe Operation

Guidelines for getting underway, maintaining course, and coming off plane.

9.4 Towing or Being Towed

Procedures and considerations for towing or being towed.

9.5 Stopping the Boat

Procedure for gradually slowing down and stopping the boat.

9.6 Docking

Safe docking practices and maneuvers.

9.7 After Operation

Procedures to follow after operating the boat, including refueling and securing.

9.8 Trailering Your Boat

Guidelines and regulations for safely trailering the boat.

9.9 Launching Your Boat

Step-by-step instructions for safely launching the boat.

9.10 Retrieving Your Boat

Instructions for safely retrieving the boat onto the trailer.

10 Routine Maintenance

10.1 Exterior Hull and Deck

Maintenance procedures for fiberglass, stainless steel, aluminum, chrome, and plexiglas.

10.2 Engine

Maintenance instructions for the outboard engine, including flushing and waxing.

11 Exterior Equipment

11.1 Anchor Locker

Description of the anchor locker and proper use of anchor line.

11.2 Boarding Ladder

Safe use and operation of the removable boarding ladder.

11.3 Trim Tabs

Explanation of trim tab operation for optimizing boat attitude and performance.

12 Seasonal Maintenance

12.1 Engine

Seasonal maintenance for the engine, including fuel stabilizer and lubrication.

12.2 Hull

Hull maintenance including waxing and cleaning the sump area.

12.3 Storage

Guidelines for proper boat storage, including cover ventilation.

12.4 Trailer

Maintenance checks for the trailer, including wheel bearings and tires.

Installation, Compensation, and Maintenance Instructions

Selecting the Proper Location

Guidance on selecting the optimal location for compass installation.

Testing Your Chosen Location

Procedure for testing a chosen location for magnetic interference.

Installation (all Models)

General instructions for mounting compasses, including alignment and materials.

Night Light Wiring (all Models)

Instructions for wiring the 12-volt night lighting system.

Compensation

Explanation of the compass compensation procedure.

Method 1. (Preferred)

Method 2. (Requires the use of GPS or Loran)

Maintenance

Warranty:

Notice to Boat Manufacturer or Installer

Observe Them Carefully!

Emphasis on observing safety alerts and following special instructions.

BayStar and SeaStar Hydraulic Steering Systems

Easy to install…

Details on the simplicity of installing SeaStar hydraulic steering systems.

Easy to fill and purge…

Information on the ease of filling and purging SeaStar hydraulic steering systems.

Easy to turn…

Description of the anti-friction piston points for easy turning.

Designed to provide many years of service…

Highlights precision build, heavy-duty bearings, and warranty.

Teleflex Hydraulic Steering

The System: How it works

Explanation of how the two-line hydraulic steering system operates.

Selecting the System

Notes on Steering Response versus Steering effort

Discussion on factors influencing steering effort and response.

System Selection Worksheet

CHAPTER 1 BayStar OUTBOARD STEERING

OUTBOARD-FRONT MOUNT

MOTOR WELL DIMENSIONS required for BayStar front mount outboard steering systems

BayStar Steering Kits PID# HK4200 A, HK4230 A

BayStar Outboard Compact Application Guide

CHAPTER 2 SeaStar POWER ASSIST

How the System Works

SeaStar P;A Compatibility Chart

Specifications

CHAPTER 3 SeaStar OUTBOARD STEERING

Selecting the outboard steering system best suited for your boat:

Guide to selecting the correct steering system based on boat design, speed, and usage.

TYPICAL BOAT DESIGNS

Classification of typical boat designs for steering system selection.

SEASTAR FRONT MOUNT OUTBOARD STEERING SYSTEM

Features

Key features of the SeaStar front mount outboard steering system.

Applications

Typical applications for the SeaStar front mount system.

How to select a front mount outboard steering system

Step-by-step guide for selecting the appropriate front mount system.

Order Guide

300 HP + Outboard Installation Recommendations

Single Engine Application Guide

Twin Engine Application Guide

Triple Engine Application Guide

Tournament Series Tiebar Cylinders

SeaStar Pro Steering Systems

Helm Pumps

Options for installing standard or rear mount SeaStar PRO helm pumps.

SeaStar Pro Application Guide

Cylinder Installation and General Dimensions

Motor Well dimensions required for front mount outboard steering systems

Specifications for motor well dimensions for front mount systems.

Outboard-Catamaran

Horsepower Limitations

Horsepower limitations for outboard-catamaran applications.

SEASTAR SIDE MOUNT OUTBOARD STEERING SYSTEM

Features

Key features of the SeaStar side mount outboard steering system.

Applications

Typical applications for the SeaStar side mount system.

How to select a side mount outboard steering system

Guide to selecting the appropriate side mount steering system.

Order Guide

General Dimensions

SEASTAR SPLASHWELL MOUNT OUTBOARD STEERING SYSTEM

Features

Key features of the SeaStar splashwell mount outboard steering system.

Applications

Typical applications for the SeaStar splashwell mount system.

How to select a splashwell mount outboard steering system

Guide to selecting the appropriate splashwell mount steering system.

Order Guide

General Dimensions

CHAPTER 4 SeaStar STERNDRIVE STEERING

Features

Key features of the SeaStar sterndrive steering system.

Applications

Description of boats compatible with SeaStar sterndrive systems.

How to select a steering system for a stern drive

Guide to selecting the appropriate steering system for stern drive boats.

Order Guide

Application Guide

General Dimensions

General Dimensions

General Dimensions

Performance I;O and Outboard Cylinders

CHAPTER 5 SeaStar INBOARD STEERING

Features

Key features of SeaStar inboard steering systems.

Four steps to select a steering system for an inboard powered boat

Guide to selecting the proper inboard steering system based on vessel type.

Application Guide

General Dimensions-SeaStar

CYLINDER MOUNTING CONFIGURATIONS

Diagrams and dimensions for various cylinder mounting configurations.

General Dimensions-Hynautic

Universal Mount Cylinders K-18;K-19

Dimensions and specifications for Hynautic universal mount cylinders.

Fixed Mount and Pivot Mount models:

K-22, K-27 and K-31

Dimensions and specifications for Hynautic fixed and pivot mount models.

Large I;B Cylinders K-8;K-9

CHAPTER 6 HYNAUTIC 3-LINE INBOARD STEERING

Introduction

Introduction to Hynautic 3-line heavy duty steering systems for work and pleasure vessels.

Features

Key features of Hynautic 3-line inboard steering systems.

How to Spec a System

Guide to selecting components for a Hynautic inboard steering system.

Components

Options

Hynautic 3-Line Inboard Steering Application Guide

Helm Options

Tubing;Hose Options

Cylinder Options

Hynautic Seal Kits

Helms

Seal kit numbers for Hynautic helms.

Cylinders

Seal kit numbers for Hynautic cylinders.

Reservoirs

Seal kit numbers for Hynautic reservoirs.

Crossover Hynautic to SeaStar Steering

Cylinders

Cross-reference of Hynautic cylinders to SeaStar replacements.

Helm Cross Over H-800 Series

Cross-reference for H-800 series helms to SeaStar equivalents.

BH-800 Series

Cross-reference for BH-800 series to SeaStar equivalents.

H-100 Series

Cross-reference for H-100 series to SeaStar equivalents.

H-200 Series

Cross-reference for H-200 series to SeaStar equivalents.

H-300 Series

Cross-reference for H-300 series to SeaStar equivalents.

H-50 Series

Cross-reference for H-50 series to SeaStar equivalents.

Hydraulic Kits

Cross-reference for Hynautic hydraulic kits to SeaStar equivalents.

Syten Hydraulic Steering (Obsolete).

CHAPTER 7 SeaStar POWER STEERING

Features:

Key features of SeaStar hydraulic power steering systems.

How it works:

Explanation of how SeaStar hydraulic power steering functions.

Hose, Tube and Hydraulic Fluid:

Information on recommended hoses, tubes, and hydraulic fluid.

Cylinder Selection Guide:

Basic System Selection Guide:

Technical Data:

CHAPTER 8 HYNAUTIC TRIM TABS

Introduction

Introduction to Hynautic trim tab systems for yachts and commercial vessels.

Applications

Applications of Hynautic trim tab systems for yachts and commercial vessels.

Features

Key features of Hynautic trim tab systems, including cylinder design.

Order Guide

Cylinder Specification

Optional Pump

CHAPTER 9 SeaStar HELMS

Standard helm features

Features of standard SeaStar helm pumps.

Sport Tilt helm features

Features of SeaStar sport tilt helm pumps.

Traditional Tilt helm features

Features of traditional tilt SeaStar helm pumps.

Features

Features of SeaStar Helm Pumps

Detailed features of SeaStar helm pumps.

Commercial Helms

Accessories

Backplate Kit (part # HA5418)

Kit for retrofitting a new SeaStar standard helm.

Round Bezel (part # HA5417)

Bezel to reduce helm protrusion from the dash.

20° Wedge (part # HA5419 & HA5408 c;w Drain kit)

Kit to mount helm at a 20° angle to the mounting surface.

Vent Plug (part # HA5431)

Plug supplied with SeaStar Helm Pump for single station systems.

Non-Vent Plug (part # HA5432)

Plug for Helm Pumps other than uppermost on multi-station systems.

SeaStar Helm - Order Guide

SeaStar Standard Mount

Order guide for SeaStar standard mount helm pumps.

SeaStar Tilt Mount

Order guide for SeaStar tilt mount helm pumps.

SeaStar Rear Mount

Order guide for SeaStar rear mount helm pumps.

SeaStar PRO Helm - Order Guide

SeaStar PRO Standard Mount

Order guide for SeaStar PRO standard mount helm pumps.

SeaStar PRO Traditional and Sport Tilt Mount

Order guide for SeaStar PRO traditional and sport tilt helm pumps.

SeaStar PRO Rear Mount

Order guide for SeaStar PRO rear mount helm pumps.

Standard;Rear Mount Helm Dimensions

STANDARD FRONT MOUNT HELM PUMPS

Dimensions for standard front mount SeaStar helm pumps.

REAR MOUNTING HELM PUMPS

Dimensions for rear mounting SeaStar helm pumps.

Tilt;Sport Tilt Helm Dimensions

TRADITIONAL STYLE TILT HELM PUMPS

Dimensions for traditional style tilt SeaStar helm pumps.

SPORT TILT HELM PUMPS

Dimensions for SeaStar sport tilt helm pumps.

Hynautic Helm Pumps

CHAPTER 10 HOSE, TUBING, FITTINGS, ACCESSORIES AND TOOLS

Fittings

Description of SeaStar hydraulic steering system fittings.

Tubing;Hose

Requirements for tubing and hose based on steering system type.

General Considerations

General considerations for hydraulic steering installations, including hose routing.

SEASTAR OUTBOARD HOSE

Measuring Hose Lengths

Procedure for measuring and determining correct hose lengths.

Bulkhead Hose Kit

Information on the bulkhead hose kit for clean installations.

Available SeaStar Hose Kits: How to order

To determine the required hose lengths for outboard steering installations.

Guide to determining hose lengths using illustrations and measurements.

Single Station System

Instructions for determining hose kit requirements for single station systems.

OUTBOARD HOSE Single Station

ADDITIONAL SEASTAR STEERING STATION OR AUTOPILOT KIT

Required details for the addition of an autopilot.

Information needed from autopilot manufacturer for system integration.

SEASTAR INBOARD;STERNDRIVE TUBING

Nylon Tubing

Recommendations and lengths for SeaStar 3/8" nylon tubing.

Copper Tubing

Recommendations for SeaStar 3/8" copper tubing.

To determine the required length of tubing for single and dual configurations:

Guide to determining tubing length based on application illustrations.

Single Station

ADDITIONAL SEASTAR STEERING STATION OR AUTOPILOT KIT

FITTINGS

HF5501

Application

Fitting kit for adding a 2nd station or autopilot to an outboard system.

Autopilot powerpack connection

Diagram for connecting the autopilot power pack.

HF5502

Application

Fitting kit for adding a 2nd station or autopilot to an inboard or sterndrive system.

Autopilot powerpack connection

Diagram for connecting the autopilot power pack.

HF5568

Application

Kit to connect 1/2" copper tubing to SeaStar cylinders.

HF5569

Application

Kit to connect 5/8" copper tubing to SeaStar cylinders.

HF5512

Application: Single cylinder installations

3/4" bulkhead fitting kit for single cylinder installations.

HF5513

Application: Single cylinder installations

3" bulkhead fitting kit for single cylinder installations.

HF5514

Application: Dual cylinder installations

3/4" bulkhead fitting kit for dual cylinder installations.

HF5515

Application: Dual cylinder installations

3" bulkhead fitting kit for dual cylinder installations.

HF5581

Application: 45° flare fitting connection kit for SeaStar systems

Kit for 45° flare fitting connections for SeaStar systems.

HF5582

Application: Add a station or autopilot kit using 3;8 45° flare fittings

Kit to add a station or autopilot using 3/8" fittings.

SEASTAR LIQUID TIE BAR ALIGNMENT VALVE Part# HA5471-2

Cylinder Alignment Valve Bleeding Instructions

Instructions for bleeding the cylinder alignment valve.

ALIGNMENT VALVE Realignment Instructions

Engines Toed Outwards; Props too far apart

Realignment instructions for engines with props too far apart.

Engines Toed Inwards; Props too close together

Realignment instructions for engines with props too close together.

TOOLS AND TORQUE DATA SHEETS

SeaStar Power Purge JR.

Information on the SeaStar Power Purge Jr. kit.

SeaStar Bleed Hose

Details on the SeaStar bleed hose kit.

SeaStar Remote Fill

Information on the SeaStar remote fill.

SeaStar Front Mount Gland Removal Tool

Tool for changing end glands on front mount cylinders.

SeaStar Power Steering Purge Kit Part# HA5456

SeaStar Power Steering Purge Kit Part# HA5457

SeaStar Helm Pump Drill Jigs

Steering Torque Data Sheet

HULL DATA

Specifications related to the boat's hull dimensions.

POWER DATA

Specifications related to engine power and propeller diameter.

RUDDER DATA

Data related to the rudder, including arc and number of rudders.

RUDDER DIMENSIONS:

Detailed dimensions of the rudder.

Rudder Torque Data Sheet

FORMULA

Formula for calculating projected area of the rudder.

DATA

Data fields for boat speed, rudder area, propeller diameter, etc.

CHAPTER 11 HYDRAULIC FLUID

Alternate recommended hydraulic fluids for SeaStar steering systems.

List of alternative hydraulic fluids compatible with SeaStar systems.

Optional Filler Kit Part# HA5438

Details on the optional filler kit for helm pumps.

CHAPTER 12 SeaStar HYNAUTIC VOLUMES & CAPACITIES

Table A: SeaStar;Hynautic Helm Pumps

Specifications for SeaStar and Hynautic helm pumps.

Table B: SeaStar;Hynautic Cylinders

CHAPTER 13 DISTRIBUTOR LIST CANADA

ALBERTA

Distributor information for Alberta.

BRITISH COLUMBIA

Distributor information for British Columbia.

MANITOBA

Distributor information for Manitoba.

ONTARIO

Distributor information for Ontario.

DISTRIBUTOR LIST U.S.A.

CALIFORNIA

Distributor information for California.

FLORIDA

Distributor information for Florida.

NEW YORK

Distributor information for New York.

TEXAS

Distributor information for Texas.

WASHINGTON

Distributor information for Washington.

DISTRIBUTOR LIST U.S.A. & INTERNATIONAL

INTERNATIONAL

List of international distributors.

DISTRIBUTOR LIST INTERNATIONAL

FRANCE

Distributor information for France.

GERMANY

Distributor information for Germany.

JAPAN

Distributor information for Japan.

MEXICO

Distributor information for Mexico.

SINGAPORE

Distributor information for Singapore.

SPAIN

Distributor information for Spain.

SWITZERLAND

Distributor information for Switzerland.

THAILAND

Distributor information for Thailand.

2 YEAR LIMITED WARRANTY

Lenco Hatch Lifts

Installation;Operation

Guidance on installing and operating Lenco hatch lifts.

Mounting

Instructions and charts for mounting Lenco hatch lifts.

System Parts

List of system parts for Lenco hatch lifts.

Warranty

Warranty information for Lenco hatch lifts.

Wiring

Wiring instructions for Lenco hatch lifts.

Product Summary

Standard Trim Tab Kits

Overview of standard trim tab kits and options.

Switches: See selections on page 16 for available options

Information on available switch options for trim tab systems.

Performance Tab Kits

Details on performance tab kits, including standard and heavy duty.

Switch Template

Summary

1 General Information

1.1 General

Overview of the EdgeWater 245CC as a semi-custom offshore fishing vessel.

1.2 Owner; Operator Responsibilities

Details on boat registration, accident reporting, education, and required equipment.

2 Helm Control Systems

2.1 General

Description of the helm station as the control center and its primary systems.

2.2 Steering System

Information on the hydraulic steering system, its components, and maintenance.

2.3 Engine Throttle and Shift Controls

Explanation of engine throttle and shift controls and their operation.

3 Propulsion System

3.1 General

Overview of the EdgeWater 245CC's outboard motor setup and basic maintenance.

3.2 Engine Cooling System

Details on how the outboard engine cooling system works and its maintenance.

3.3 Propellers

Information on propeller selection, size, pitch, and performance considerations.

3.4 Engine Power Tilt and Trim

Explanation of the power tilt and trim system for optimizing boat performance.

3.5 Engine Instrumentation

Familiarization with engine instruments like tachometer and speedometer.

4 Fuel System

4.1 General

Overview of the fuel system, safety checks, and design compliance.

4.2 Fuel Fill

Instructions for using the fuel fill cap and its operation.

4.3 Fuel Vent

Description of the fuel vent's location and function.

4.4 Fueling

Procedures and safety guidelines for fueling the boat.

4.5 Fuel System Maintenance

Routine inspection and maintenance of fuel system components.

4.6 Fuel Filters

Information on fuel/water separator filters and their replacement.

5 Electrical System

5.1 General

Overview of the 12-volt DC electrical system and battery maintenance.

5.2 Panel Switches

Description of panel-mounted breakers and provided switches.

5.3 Electrical System Maintenance

Maintenance procedures for electrical components at season start/end.

6 Raw Water & Freshwater Systems

6.1 General

Description of freshwater and raw water systems.

6.2 Livewell Operation

Instructions for operating the livewell system and its components.

6.3 High Pressure Washdown

Operation of the high pressure washdown system.

6.4 Freshwater System

Operation of the freshwater system and its components.

6.5 Raw Water System Maintenance

Periodic checks to ensure proper operation of the raw water system.

7 Drainage System

7.1 General

Overview of the boat's self-bailing drainage system.

7.2 Drain System Maintenance

Essential tasks for maintaining the boat's ability to drain in adverse conditions.

7.3 Cockpit Drains

Description and maintenance of cockpit drains.

7.4 Transom Bilge

Information on the hull bilge, bilge pump, and transom drain.

7.5 Locker Drains

Description of locker drains and prevention of sea water entry.

7.6 Aft Fishboxes

Operation and winter storage of the aft fishbox system.

7.7 T-Top Drain (optional T-Top)

Details on the T-Top drain and its periodic checking.

8 Safety Equipment

8.1 Required Safety Equipment

List of safety equipment required aboard the boat as per USCG.

8.2 Suggested Safety Equipment - Inshore

Suggested safety equipment for inshore boating, beyond required items.

8.3 Suggested Safety Equipment - Offshore

Additional safety equipment recommended for offshore ventures.

9 Safe Operation

9.1 Pre-Cruise Check List

Checklist of essential items and conditions before starting a cruise.

9.2 Basic Rules of the Road

Introduction to seamanship, rules of the road, and aids to navigation.

9.3 Safe Operation

Guidelines for getting underway, maintaining course, and coming off plane.

9.4 Towing or Being Towed

Procedures and considerations for towing or being towed.

9.5 Stopping the Boat

Procedure for gradually slowing down and stopping the boat.

9.6 Docking

Safe docking practices and maneuvers.

9.7 After Operation

Procedures to follow after operating the boat, including refueling and securing.

9.8 Trailering Your Boat

Guidelines and regulations for safely trailering the boat.

9.9 Launching Your Boat

Step-by-step instructions for safely launching the boat.

9.10 Retrieving Your Boat

Instructions for safely retrieving the boat onto the trailer.

10 Routine Maintenance

10.1 Exterior Hull and Deck

Maintenance procedures for fiberglass, stainless steel, aluminum, chrome, and plexiglas.

10.2 Engine

Maintenance instructions for the outboard engine, including flushing and waxing.

11 Exterior Equipment

11.1 Anchor Locker

Description of the anchor locker and proper use of anchor line.

11.2 Boarding Ladder

Safe use and operation of the removable boarding ladder.

11.3 Trim Tabs

Explanation of trim tab operation for optimizing boat attitude and performance.

12 Seasonal Maintenance

12.1 Engine

Seasonal maintenance for the engine, including fuel stabilizer and lubrication.

12.2 Hull

Hull maintenance including waxing and cleaning the sump area.

12.3 Storage

Guidelines for proper boat storage, including cover ventilation.

12.4 Trailer

Maintenance checks for the trailer, including wheel bearings and tires.

Installation, Compensation, and Maintenance Instructions

Selecting the Proper Location

Guidance on selecting the optimal location for compass installation.

Testing Your Chosen Location

Procedure for testing a chosen location for magnetic interference.

Installation (all Models)

General instructions for mounting compasses, including alignment and materials.

Night Light Wiring (all Models)

Instructions for wiring the 12-volt night lighting system.

Compensation

Explanation of the compass compensation procedure.

Method 1. (Preferred)

Method 2. (Requires the use of GPS or Loran)

Maintenance

Warranty:

Notice to Boat Manufacturer or Installer

Observe Them Carefully!

Emphasis on observing safety alerts and following special instructions.

BayStar and SeaStar Hydraulic Steering Systems

Easy to install…

Details on the simplicity of installing SeaStar hydraulic steering systems.

Easy to fill and purge…

Information on the ease of filling and purging SeaStar hydraulic steering systems.

Easy to turn…

Description of the anti-friction piston points for easy turning.

Designed to provide many years of service…

Highlights precision build, heavy-duty bearings, and warranty.

Teleflex Hydraulic Steering

The System: How it works

Explanation of how the two-line hydraulic steering system operates.

Selecting the System

Notes on Steering Response versus Steering effort

Discussion on factors influencing steering effort and response.

System Selection Worksheet

CHAPTER 1 BayStar OUTBOARD STEERING

OUTBOARD-FRONT MOUNT

MOTOR WELL DIMENSIONS required for BayStar front mount outboard steering systems

BayStar Steering Kits PID# HK4200 A, HK4230 A

BayStar Outboard Compact Application Guide

CHAPTER 2 SeaStar POWER ASSIST

How the System Works

SeaStar P;A Compatibility Chart

Specifications

CHAPTER 3 SeaStar OUTBOARD STEERING

Selecting the outboard steering system best suited for your boat:

Guide to selecting the correct steering system based on boat design, speed, and usage.

TYPICAL BOAT DESIGNS

Classification of typical boat designs for steering system selection.

SEASTAR FRONT MOUNT OUTBOARD STEERING SYSTEM

Features

Key features of the SeaStar front mount outboard steering system.

Applications

Typical applications for the SeaStar front mount system.

How to select a front mount outboard steering system

Step-by-step guide for selecting the appropriate front mount system.

Order Guide

300 HP + Outboard Installation Recommendations

Single Engine Application Guide

Twin Engine Application Guide

Triple Engine Application Guide

Tournament Series Tiebar Cylinders

SeaStar Pro Steering Systems

Helm Pumps

Options for installing standard or rear mount SeaStar PRO helm pumps.

SeaStar Pro Application Guide

Cylinder Installation and General Dimensions

Motor Well dimensions required for front mount outboard steering systems

Specifications for motor well dimensions for front mount systems.

Outboard-Catamaran

Horsepower Limitations

Horsepower limitations for outboard-catamaran applications.

SEASTAR SIDE MOUNT OUTBOARD STEERING SYSTEM

Features

Key features of the SeaStar side mount outboard steering system.

Applications

Typical applications for the SeaStar side mount system.

How to select a side mount outboard steering system

Guide to selecting the appropriate side mount steering system.

Order Guide

General Dimensions

SEASTAR SPLASHWELL MOUNT OUTBOARD STEERING SYSTEM

Features

Key features of the SeaStar splashwell mount outboard steering system.

Applications

Typical applications for the SeaStar splashwell mount system.

How to select a splashwell mount outboard steering system

Guide to selecting the appropriate splashwell mount steering system.

Order Guide

General Dimensions

CHAPTER 4 SeaStar STERNDRIVE STEERING

Features

Key features of the SeaStar sterndrive steering system.

Applications

Description of boats compatible with SeaStar sterndrive systems.

How to select a steering system for a stern drive

Guide to selecting the appropriate steering system for stern drive boats.

Order Guide

Application Guide

General Dimensions

General Dimensions

General Dimensions

Performance I;O and Outboard Cylinders

CHAPTER 5 SeaStar INBOARD STEERING

Features

Key features of SeaStar inboard steering systems.

Four steps to select a steering system for an inboard powered boat

Guide to selecting the proper inboard steering system based on vessel type.

Application Guide

General Dimensions-SeaStar

CYLINDER MOUNTING CONFIGURATIONS

Diagrams and dimensions for various cylinder mounting configurations.

General Dimensions-Hynautic

Universal Mount Cylinders K-18;K-19

Dimensions and specifications for Hynautic universal mount cylinders.

Fixed Mount and Pivot Mount models:

K-22, K-27 and K-31

Dimensions and specifications for Hynautic fixed and pivot mount models.

Large I;B Cylinders K-8;K-9

CHAPTER 6 HYNAUTIC 3-LINE INBOARD STEERING

Introduction

Introduction to Hynautic 3-line heavy duty steering systems for work and pleasure vessels.

Features

Key features of Hynautic 3-line inboard steering systems.

How to Spec a System

Guide to selecting components for a Hynautic inboard steering system.

Components

Options

Hynautic 3-Line Inboard Steering Application Guide

Helm Options

Tubing;Hose Options

Cylinder Options

Hynautic Seal Kits

Helms

Seal kit numbers for Hynautic helms.

Cylinders

Seal kit numbers for Hynautic cylinders.

Reservoirs

Seal kit numbers for Hynautic reservoirs.

Crossover Hynautic to SeaStar Steering

Cylinders

Cross-reference of Hynautic cylinders to SeaStar replacements.

Helm Cross Over H-800 Series

Cross-reference for H-800 series helms to SeaStar equivalents.

BH-800 Series

Cross-reference for BH-800 series to SeaStar equivalents.

H-100 Series

Cross-reference for H-100 series to SeaStar equivalents.

H-200 Series

Cross-reference for H-200 series to SeaStar equivalents.

H-300 Series

Cross-reference for H-300 series to SeaStar equivalents.

H-50 Series

Cross-reference for H-50 series to SeaStar equivalents.

Hydraulic Kits

Cross-reference for Hynautic hydraulic kits to SeaStar equivalents.

Syten Hydraulic Steering (Obsolete).

CHAPTER 7 SeaStar POWER STEERING

Features:

Key features of SeaStar hydraulic power steering systems.

How it works:

Explanation of how SeaStar hydraulic power steering functions.

Hose, Tube and Hydraulic Fluid:

Information on recommended hoses, tubes, and hydraulic fluid.

Cylinder Selection Guide:

Basic System Selection Guide:

Technical Data:

CHAPTER 8 HYNAUTIC TRIM TABS

Introduction

Introduction to Hynautic trim tab systems for yachts and commercial vessels.

Applications

Applications of Hynautic trim tab systems for yachts and commercial vessels.

Features

Key features of Hynautic trim tab systems, including cylinder design.

Order Guide

Cylinder Specification

Optional Pump

CHAPTER 9 SeaStar HELMS

Standard helm features

Features of standard SeaStar helm pumps.

Sport Tilt helm features

Features of SeaStar sport tilt helm pumps.

Traditional Tilt helm features

Features of traditional tilt SeaStar helm pumps.

Features

Features of SeaStar Helm Pumps

Detailed features of SeaStar helm pumps.

Commercial Helms

Accessories

Backplate Kit (part # HA5418)

Kit for retrofitting a new SeaStar standard helm.

Round Bezel (part # HA5417)

Bezel to reduce helm protrusion from the dash.

20° Wedge (part # HA5419 & HA5408 c;w Drain kit)

Kit to mount helm at a 20° angle to the mounting surface.

Vent Plug (part # HA5431)

Plug supplied with SeaStar Helm Pump for single station systems.

Non-Vent Plug (part # HA5432)

Plug for Helm Pumps other than uppermost on multi-station systems.

SeaStar Helm - Order Guide

SeaStar Standard Mount

Order guide for SeaStar standard mount helm pumps.

SeaStar Tilt Mount

Order guide for SeaStar tilt mount helm pumps.

SeaStar Rear Mount

Order guide for SeaStar rear mount helm pumps.

SeaStar PRO Helm - Order Guide

SeaStar PRO Standard Mount

Order guide for SeaStar PRO standard mount helm pumps.

SeaStar PRO Traditional and Sport Tilt Mount

Order guide for SeaStar PRO traditional and sport tilt helm pumps.

SeaStar PRO Rear Mount

Order guide for SeaStar PRO rear mount helm pumps.

Standard;Rear Mount Helm Dimensions

STANDARD FRONT MOUNT HELM PUMPS

Dimensions for standard front mount SeaStar helm pumps.

REAR MOUNTING HELM PUMPS

Dimensions for rear mounting SeaStar helm pumps.

Tilt;Sport Tilt Helm Dimensions

TRADITIONAL STYLE TILT HELM PUMPS

Dimensions for traditional style tilt SeaStar helm pumps.

SPORT TILT HELM PUMPS

Dimensions for SeaStar sport tilt helm pumps.

Hynautic Helm Pumps

CHAPTER 10 HOSE, TUBING, FITTINGS, ACCESSORIES AND TOOLS

Fittings

Description of SeaStar hydraulic steering system fittings.

Tubing;Hose

Requirements for tubing and hose based on steering system type.

General Considerations

General considerations for hydraulic steering installations, including hose routing.

SEASTAR OUTBOARD HOSE

Measuring Hose Lengths

Procedure for measuring and determining correct hose lengths.

Bulkhead Hose Kit

Information on the bulkhead hose kit for clean installations.

Available SeaStar Hose Kits: How to order

To determine the required hose lengths for outboard steering installations.

Guide to determining hose lengths using illustrations and measurements.

Single Station System

Instructions for determining hose kit requirements for single station systems.

OUTBOARD HOSE Single Station

ADDITIONAL SEASTAR STEERING STATION OR AUTOPILOT KIT

Required details for the addition of an autopilot.

Information needed from autopilot manufacturer for system integration.

SEASTAR INBOARD;STERNDRIVE TUBING

Nylon Tubing

Recommendations and lengths for SeaStar 3/8" nylon tubing.

Copper Tubing

Recommendations for SeaStar 3/8" copper tubing.

To determine the required length of tubing for single and dual configurations:

Guide to determining tubing length based on application illustrations.

Single Station

ADDITIONAL SEASTAR STEERING STATION OR AUTOPILOT KIT

FITTINGS

HF5501

Application

Fitting kit for adding a 2nd station or autopilot to an outboard system.

Autopilot powerpack connection

Diagram for connecting the autopilot power pack.

HF5502

Application

Fitting kit for adding a 2nd station or autopilot to an inboard or sterndrive system.

Autopilot powerpack connection

Diagram for connecting the autopilot power pack.

HF5568

Application

Kit to connect 1/2" copper tubing to SeaStar cylinders.

HF5569

Application

Kit to connect 5/8" copper tubing to SeaStar cylinders.

HF5512

Application: Single cylinder installations

3/4" bulkhead fitting kit for single cylinder installations.

HF5513

Application: Single cylinder installations

3" bulkhead fitting kit for single cylinder installations.

HF5514

Application: Dual cylinder installations

3/4" bulkhead fitting kit for dual cylinder installations.

HF5515

Application: Dual cylinder installations

3" bulkhead fitting kit for dual cylinder installations.

HF5581

Application: 45° flare fitting connection kit for SeaStar systems

Kit for 45° flare fitting connections for SeaStar systems.

HF5582

Application: Add a station or autopilot kit using 3;8 45° flare fittings

Kit to add a station or autopilot using 3/8" fittings.

SEASTAR LIQUID TIE BAR ALIGNMENT VALVE Part# HA5471-2

Cylinder Alignment Valve Bleeding Instructions

Instructions for bleeding the cylinder alignment valve.

ALIGNMENT VALVE Realignment Instructions

Engines Toed Outwards; Props too far apart

Realignment instructions for engines with props too far apart.

Engines Toed Inwards; Props too close together

Realignment instructions for engines with props too close together.

TOOLS AND TORQUE DATA SHEETS

SeaStar Power Purge JR.

Information on the SeaStar Power Purge Jr. kit.

SeaStar Bleed Hose

Details on the SeaStar bleed hose kit.

SeaStar Remote Fill

Information on the SeaStar remote fill.

SeaStar Front Mount Gland Removal Tool

Tool for changing end glands on front mount cylinders.

SeaStar Power Steering Purge Kit Part# HA5456

SeaStar Power Steering Purge Kit Part# HA5457

SeaStar Helm Pump Drill Jigs

Steering Torque Data Sheet

HULL DATA

Specifications related to the boat's hull dimensions.

POWER DATA

Specifications related to engine power and propeller diameter.

RUDDER DATA

Data related to the rudder, including arc and number of rudders.

RUDDER DIMENSIONS:

Detailed dimensions of the rudder.

Rudder Torque Data Sheet

FORMULA

Formula for calculating projected area of the rudder.

DATA

Data fields for boat speed, rudder area, propeller diameter, etc.

CHAPTER 11 HYDRAULIC FLUID

Alternate recommended hydraulic fluids for SeaStar steering systems.

List of alternative hydraulic fluids compatible with SeaStar systems.

Optional Filler Kit Part# HA5438

Details on the optional filler kit for helm pumps.

CHAPTER 12 SeaStar HYNAUTIC VOLUMES & CAPACITIES

Table A: SeaStar;Hynautic Helm Pumps

Specifications for SeaStar and Hynautic helm pumps.

Table B: SeaStar;Hynautic Cylinders

CHAPTER 13 DISTRIBUTOR LIST CANADA

ALBERTA

Distributor information for Alberta.

BRITISH COLUMBIA

Distributor information for British Columbia.

MANITOBA

Distributor information for Manitoba.

ONTARIO

Distributor information for Ontario.

DISTRIBUTOR LIST U.S.A.

CALIFORNIA

Distributor information for California.

FLORIDA

Distributor information for Florida.

NEW YORK

Distributor information for New York.

TEXAS

Distributor information for Texas.

WASHINGTON

Distributor information for Washington.

DISTRIBUTOR LIST U.S.A. & INTERNATIONAL

INTERNATIONAL

List of international distributors.

DISTRIBUTOR LIST INTERNATIONAL

FRANCE

Distributor information for France.

GERMANY

Distributor information for Germany.

JAPAN

Distributor information for Japan.

MEXICO

Distributor information for Mexico.

SINGAPORE

Distributor information for Singapore.

SPAIN

Distributor information for Spain.

SWITZERLAND

Distributor information for Switzerland.

THAILAND

Distributor information for Thailand.

2 YEAR LIMITED WARRANTY

Lenco Hatch Lifts

Installation;Operation

Guidance on installing and operating Lenco hatch lifts.

Mounting

Instructions and charts for mounting Lenco hatch lifts.

System Parts

List of system parts for Lenco hatch lifts.

Warranty

Warranty information for Lenco hatch lifts.

Wiring

Wiring instructions for Lenco hatch lifts.

Product Summary

Standard Trim Tab Kits

Overview of standard trim tab kits and options.

Switches: See selections on page 16 for available options

Information on available switch options for trim tab systems.

Performance Tab Kits

Details on performance tab kits, including standard and heavy duty.

Switch Template

Edgewater Networks 245CC Specifications

General IconGeneral
BrandEdgewater Networks
Model245CC
CategoryBoat
LanguageEnglish

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