ii
Table of Contents (Continued)
1.3 LCD (Liquid Crystal Display) Interface Keypad Controls ........................................................................3-21
Screens......................................................................................................................................... 3-21
Entering or Adjusting Set Point Values.............................................................................................3-24
LCD Interface Keypad Functions ......................................................................................................3-25
1.4 Editing the Configuration Screen ........................................................................................................3-27
1.5 System Clock and Date Setup .............................................................................................................3-28
1.6 Alarm Process Screen ....................................................................................................................... 3-29
1.7 Watch Dog Test................................................................................................................................. 3-31
1.8 Configuring the Timer ....................................................................................................................... 3-32
SECTION 2 OTHER CONTROLS AND INDICATORS ....................................................................................3-33
2.1 Optional Auto Detergent Injection System ...........................................................................................3-33
2.2 Optional System Status Tower ............................................................................................................3-34
2.3 Emergency Stop................................................................................................................................ 3-35
Emergency Stop (E-Stop) Conditions................................................................................................3-35
2.4 Auto Start up Timer.......................................................................................................................... 3-36
2.5 pH Monitor ...................................................................................................................................... 3-36
2.6 Resistivity Monitor ............................................................................................................................ 3-37
SECTION 3 ROSIN - O/A CASCADING .........................................................................................................3-38
3.1 Rosin Cascade Setup ......................................................................................................................... 3-38
3.2 O/A Cascade Setup........................................................................................................................... 3-39
SECTION 4 SYSTEM ACTIVATION ..............................................................................................................3-40
4.1 Facility Power ................................................................................................................................... 3-40
4.2 System Power ................................................................................................................................... 3-40
4.3 Initial Start-Up ................................................................................................................................. 3-41
4.4 Activating Subsystems ....................................................................................................................... 3-41
SECTION 5 SYSTEM SHUT-DOWN ..............................................................................................................3-42
5.1 Emergency Shut-Down Procedure........................................................................................................3-42
5.2 Normal Shut-Down Procedure.............................................................................................................3-43
SECTION 6 OPERATION TROUBLESHOOTING ..........................................................................................3-44
6.1 Water Temperature ........................................................................................................................... 3-44
6.2 Water Cleanliness ............................................................................................................................. 3-44
6.3 Process Chemistry ............................................................................................................................. 3-44
6.4 Water Pressure ................................................................................................................................. 3-44
6.5 Conveyor Speed ................................................................................................................................ 3-44
6.6 Component Temperature.................................................................................................................... 3-44
6.7 Spray Nozzle Angle ........................................................................................................................... 3-44
6.8 Blower Airknives............................................................................................................................... 3-44
6.9 Dryer Temperature ............................................................................................................................ 3-44
SECTION 7 SOFTWARE UPGRADE AND ACCESS PROCEDURE.................................................................3-45