LMI Setup Page: 92 Initial Setup Covers the initial setup and usage of the LMI unit, referencing component service manuals for details.
1. Home button Describes the function of the Home button to return to the Home display.
2. Outrigger button Explains how the operator uses this button to select the outrigger position.
1. Outrigger setting Explains the green indicator light reflecting outrigger selection on the Crane Configuration screen.
5. Information Explains how the Information button displays software version and fault codes.
6. Rated Capacity States that the Rated Capacity window shows the maximum rated capacity in the current configuration.
9. Anti-Two-Block Explains when the ATB indicator illuminates, signaling an approach to a two-block condition.
Synthetic Rope Usage, Inspection, and Retirement Page: 142 Rope Selection Guides the user on factors to consider when selecting appropriate synthetic rope for a job.
Strength Discusses how rope strength affects its lifespan and the importance of choosing stronger ropes.
Elongation Explains the concept of elongation in synthetic ropes and its impact on load control and strength.
Dynamic (Shock) Loading Describes dynamic loading and its potential to cause rope failure, emphasizing safe practices.
Firmness Discusses the importance of rope firmness for durability and strength.
Abrasion Details how abrasion affects rope strength and the need for good condition of contact surfaces.
Winding onto a Winch Explains proper techniques for winding rope onto a winch drum (level and cross winding).
Eye Splices Explains the importance of proper eye splices and lock stitching for safety.
Knots Discusses the impact of knots on rope strength and recommends splices over knots.
Sharp Cutting Edges Warns about sharp edges that can cut or damage winch lines and the need for proper inspection of metal surfaces.
Temperature Explains how friction creates heat, which is detrimental to synthetic fibers, and how to manage heat buildup.
Harmful Chemicals Lists chemicals that can break down synthetic fibers and advises on precautions.
Fatigue Describes how synthetic fibers retain effects of overloading and dynamic loading, emphasizing winch line procedures.
End-For-Ending Recommends rotating winch lines end-for-end periodically to extend useful life.
Bending Radius Provides guidelines for selecting proper bending radii for components to avoid rope damage.
Rope Type Describes Yale Ultrex and Samson Amsteel ropes, including their features and benefits.
Rope Retirement Discusses factors influencing rope retirement decisions and the importance of inspection.
Visual Inspection Explains how to visually inspect double braid and core-dependent double braid ropes.
Abrasion Describes how abrasion affects single-braid ropes and how to estimate fiber loss.
Elastic Hysteresis Defines elastic hysteresis as a recoverable portion of stretch after load release.
Creep Defines creep as slow material deformation under load over time.
Slice Setting Defines elongation caused by adjustment of strands in a splice.
Troubleshooting Page: 219 WINCH WILL NOT RAISE LOAD Guides troubleshooting for a winch that fails to lift the load, checking capacity charts and LML systems.
PUMPING PROBLEMS Details troubleshooting steps for pumping problems, including suction lines, valves, and worn components.
PUMP MAKES NOISE Lists potential causes for pump noise, including low oil, high viscosity, or worn bearings.
OIL OVERHEATING Addresses oil overheating issues, such as holding levers too long or using incorrect oil.
Tulsa Winch Service Manual Model 1200W Winch Page: 224 Table of Contents Lists the sections and page numbers for the Tulsa Winch Service Manual.
Safety Notes Provides critical safety warnings regarding winch operation and load handling.
MAINTENANCE Outlines the three main steps for good winch maintenance: inspection, periodic servicing, and teardown.
WIRE ROPE Shows how wire rope should be installed and notes the wedge's suitability for specific cable diameters.
LUBRICATION Details the type of hydraulic oil and gear lube to use, and lubrication intervals.
REASSEMBLY Details the steps for reassembling the winch after service or repair.
SERVICING THE MOTOR Explains how to service the motor and counterbalance valve, noting which parts are not field-serviceable.
SERVICING THE BRAKE Provides a detailed procedure for disassembling and servicing the winch brake assembly.
BILL OF MATERIALS Lists all parts for the winch with item numbers, TWI part numbers, quantities, and descriptions.
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