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Elma Elmasolvex VA User Manual

Elma Elmasolvex VA
135 pages
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BA_Elmasolvex_VA_EN_Rev.05.2018
doc order no: 105 1412
© Elma Schmidbauer GmbH Germany
Operating manual
Elmasolvex
®
VA
Watches / small parts cleaning machine
English

Table of Contents

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Elma Elmasolvex VA Specifications

General IconGeneral
BrandElma
ModelElmasolvex VA
CategoryUltrasonic Jewelry Cleaner
LanguageEnglish

Summary

1 General Information

2 Important Safety Instructions

2.1 Notes for Using This Manual

Explains manual symbols, signal words, and notes for effective use.

2.1.1 Information Signs and Symbols

Explains symbols used in the manual and on the machine.

2.1.2 Signal Words in the Manual

Defines signal words like Danger, Warning, Caution, Attention.

2.2 Safety Instructions for Machine Use

Essential safety guidelines for operating the cleaning machine correctly.

3 Product Description

3.1 How it Works

Describes the operational principle and features of the cleaning machine.

3.2 Product Features

Lists key features and capabilities of the Elmasolvex VA cleaning machine.

3.3 Scope of Delivery

Details the items included in the scope of delivery for the cleaning machine.

3.4 Optional Accessories

Lists optional accessories available for the cleaning machine.

3.5 CE Conformity

States the CE marking and relevant directives fulfilled by the machine.

3.6 Technical Data

Provides detailed technical specifications for the cleaning machine's mechanics and electronics.

3.7 Cleaning Machine Front Side Description

Describes the components and features visible on the front side of the machine.

3.8 Cleaning Machine Rear Side Description

Details the connections and openings found on the rear side of the machine.

3.9 Control Panel Description

Explains the function of the control panel buttons and display.

3.10 Handling of the Control Panel

Guides users on how to operate the control panel and navigate menus.

3.11 Description of the Menu Icons

Explains the meaning of various icons used in the machine's menu system.

3.12 Cleaning Chamber Description

Details the components and features inside the cleaning chamber.

3.13 Media Tanks Description

Describes the media tanks, their connections, and sealing.

4 Before Initial Commissioning

4.1 Unpacking and Installing the Cleaning Machine

Guides on unpacking, handling, and positioning the cleaning machine for installation.

4.2 Attaching Protective Grilles

Instructions for attaching protective grilles to the media tanks.

4.3 Connecting Activated Carbon Unit or Exhaust Air Tubes

Details connecting the activated carbon unit or exhaust air tubes for ventilation.

4.4 Filling Media Tank

Step-by-step guide for filling the machine's media tanks with cleaning solutions.

4.4.1 Checking Shut-off Valves of the Quick Couplings

5 Initial Commissioning

5.1 Connecting Cleaning Machine to Mains Power Supply

Instructions for connecting the machine to the power supply safely and correctly.

5.2 Switching on Cleaning Machine

Steps for switching on the cleaning machine and initial fan operation.

5.3 Selecting Language in the Display

Guide to selecting the user interface language upon first startup.

6 Daily Cleaning Operation

6.1 Checking Filling Levels of the Media Tanks

Procedure for visually inspecting and confirming media tank fill levels.

6.2 Loading and Inserting Basket Holder

Detailed steps for handling, loading, and securing the basket holder and chamber cover.

6.3 Selecting and Starting Cleaning Program

Covers selecting programs, starting operations, safety tests, and program completion notification.

6.3.1 Special Programs

Describes four predefined special cleaning programs for specific applications.

6.4 Interrupting / Aborting Cleaning Program

How to safely interrupt or abort an ongoing cleaning program.

7 Settings

7.1 Cleaning Machine Settings

Allows adjustment of various machine settings like date, language, PIN, and reminders.

7.1.1 Date / Time

Explains how to check and set the date and time for fault evaluation.

7.1.2 Administrator PIN

Guides on activating, deactivating, and assigning an Administrator PIN.

7.1.3 Event List

How to view the event list for faults, warnings, and information logs.

7.1.4 Changing User Language

Instructions for changing the user interface language.

7.1.5 Visible Cleaning Programs

Setting to display or hide cleaning programs in the selection list.

7.1.6 Reminders

Manages reminders for media exchange and other maintenance tasks.

7.1.7 Display Operating Hours

How to view the total operating hours and component usage times.

7.1.8 Setting Signal Tone for Program End

Option to enable or disable the audible signal tone at the end of a program.

7.2 Creating Your Own Cleaning Programs

Enables creation, modification, and deletion of custom cleaning programs.

7.2.1 Create New Cleaning Program

Step-by-step guide to creating a new cleaning program with custom parameters.

7.2.2 Create Cleaning Program from Copy

Instructions for creating a new program by copying and modifying an existing one.

7.2.3 Modifying Existing Cleaning Program

Guide to modifying existing cleaning programs, including factory ones saved as copies.

7.2.4 Delete Cleaning Program

Procedure for deleting user-created cleaning programs.

8 Media (Cleaning/Rinsing Solutions)

8.1 Recommended Media

Lists recommended cleaning and rinsing media, including Elma's own products.

8.2 Technical Limitations

Outlines limitations regarding media types, such as avoiding aqueous media.

8.3 Limitations for Solvent-Based Media

Details restrictions for flammable and non-flammable solvent-based media.

9 Care and Maintenance Tasks

9.1 Daily Maintenance Actions

Outlines daily checks and cleaning tasks to ensure proper machine function.

9.1.1 Filling Level Check of the Media Tanks

Procedure for visually inspecting and confirming media tank fill levels.

9.1.2 Cleaning the Cleaning Chamber

Guide for cleaning the interior of the cleaning chamber to remove residues.

9.1.3 Cleaning of the Drain Sieve

Instructions for cleaning the drain sieve to ensure proper drainage.

9.1.4 Cleaning the Filling Level Sensors

Steps for cleaning the filling level sensors for accurate readings.

9.1.5 Leak Checks

Procedure for checking media carrying tubes and tanks for leaks.

9.2 Continuous Maintenance Actions

Describes maintenance actions performed at longer intervals or based on usage.

9.2.1 Change of Cleaning and Rinsing Media

Steps for changing the cleaning and rinsing media in the tanks.

9.2.2 Inspect Media Tanks, Covers, Suction Filters

Instructions for inspecting media tanks, covers, and suction filters.

9.2.2.1 Spare Parts Media Tank

Lists article numbers and illustrations for spare media tank parts.

9.2.3 Basket Holder

Inspection criteria for the basket holder and its collar bushing for wear.

9.2.3.1 Spare Parts Basket Holder

Lists article numbers for spare basket holder parts.

10 Maintenance Actions and Service Intervals

10.1 5-Year Service Interval by Service Staff

Details components requiring replacement by trained service personnel every five years.

10.1.1 Prescribed Parts to be Replaced

Lists specific parts to be replaced during the 5-year service interval.

10.2 Service Intervals According to Display Message

Outlines maintenance tasks triggered by display notifications and wear.

10.2.1.1 Replace Seal of the Basket Rotation Unit

Detailed procedure for replacing the basket rotation unit seal.

10.2.2 5-Year Maintenance Request

Explains the display notifications for the 5-year maintenance due date.

10.3 Extended Safety Test

Explains the procedure and requirements for the extended safety test.

11 Operating Faults

11.1 Fault Messages on the Display

Explains displayed fault messages, their causes, and troubleshooting steps.

11.2 Machine Faults Without Display Indication

Addresses faults not shown on the display and their clearance.

11.3 User Fault Clearance

Provides safety precautions and specific user actions for fault clearance.

11.3.1 Cleaning Deflagration Protection

Procedure for cleaning the deflagration protection component.

11.3.2 Manual Venting of the Cleaning Chamber

Steps for manually venting the cleaning chamber if automatic venting fails.

11.4 Repairs

Guidelines for professional repairs and safety precautions for opening the machine.

11.5 Shipment of the Machine

Instructions and safety measures for shipping the machine for service or return.

12 Decommissioning and Disposal

13 Manufacturer Address / Contact Address

14 Appendix 1: Activated Carbon Unit

14.1 Description

Describes the components, function, and scope of delivery of the activated carbon unit.

14.2 Filling / Installation / Commissioning

Guides on filling cartridges, installing, and connecting the activated carbon unit.

14.3 Maintenance

Covers maintenance of the activated carbon unit, including emptying separators and changing filters.

14.3.1 Emptying Condensate Separator

Procedure for draining the condensate separator in the activated carbon unit.

14.3.2 Replacing Activated Carbon Granulate

Instructions for replacing the activated carbon granulate in the cartridges.

14.3.3 Changing PE Filter

Steps for changing the PE filters in the activated carbon unit.

15 Appendix 2: Pager

15.1 Pager Activation

Steps for activating the pager and pairing it with the cleaning machine.

Pager Display and Battery

Explains pager display indicators, battery replacement, and disposal.

16 Appendix 3: Procedure and Parameter Recommendations using Expert Mode

16.1 Cleaning Parameters in Expert Mode

Recommendations for cleaning parameters in Expert Mode with examples for specific issues.

16.2 Rinsing Parameters in Expert Mode

Recommendations for rinsing parameters in Expert Mode, addressing common rinsing problems.

16.3 Drying Parameters Recommendations in Expert Mode

Details drying parameters in Expert Mode, covering spinning, vacuum drying, and media selection.

16.3.1 Spinning

Details on using the spinning function for drying in Expert Mode.

16.3.2 Vacuum Drying

Explanation of the vacuum drying process and its parameters in Expert Mode.

16.3.3 Rinsing Medium and Parameters of Vacuum Drying

Discusses rinsing media and vacuum drying parameters, especially with IPA.

17 Appendix 4: Expert Mode

17.1 Elmasolvex VA Expert Mode Overview

Introduction to the Expert Mode, its capabilities, and process steps.

17.2 Creating Custom Cleaning Programs

Guide to creating, copying, modifying, and deleting custom cleaning programs.

17.3 Creating a New Cleaning Program

Detailed steps for creating a new cleaning program from scratch in Expert Mode.

17.4 Creating a Program from Copy

How to create a new program by copying an existing one in Expert Mode.

17.5 Modifying an Existing Program

Guide to modifying existing programs, including factory ones saved as copies in Expert Mode.

17.6 Deleting a Cleaning Program

Procedure for deleting user-created cleaning programs in Expert Mode.

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