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Daniel Danalyzer 1000
Emerson Daniel Danalyzer 1000 User Manual
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M
O
DE
L 1000
GAS
CHR
OMATOGR
APH
HARDW
ARE REFERENCE M
AN
UAL
A
pp
lies to bo
th
Daniel
Danalyze
r M
odel
1000
Rosemount Analyt
ic
al Model 1000
Part
N
umber 3-
9000-541
Revis
ion B
SEPT
EM
BE
R 2005
2
Table of Contents
Default Chapter
5
Table of Contents
5
1 Purpose of this Manual
13
Introduction
15
Functional Description
17
Minimum Pc Requirements
19
Modes of Operation
21
User Interfaces
21
Capabilities
22
Theory of Operation
23
The Analyzer Detector
23
1.6.2. Data Acquisition
25
Peak Detection
26
Basic Analysis Computations
28
Glossary
31
2 Equipment Description
33
Sampling System
34
Sampling Point Location
34
Sample Volume and Flow Rate
34
Sample Conditioning
34
Contamination Precautions
34
Valving
34
Calibration Gas
34
Sample Conditioning
35
Contamination Precautions
35
Valving
36
Calibration Gas
36
Analyzer
37
Physical Description
37
Chromatograph Valves
39
Primary Plate
40
Actuating Subassemblies
40
Operation
40
Detector Subsystem
40
Analyzer Preamplifier Unit
40
Analyzer Specifications
41
Utility Gas Requirements
42
Controller
42
Controller Hardware Configurations
43
Analog Inputs and Outputs
44
Digital Inputs and Outputs
45
Communications
45
Driver Outputs
46
General Controller Specifications
46
Electrical/Mechanical Safety and Integrity - Certifications and Classifications
47
GC Controller Circuit Board List
48
Optional Keyboard and Display
53
Keypad
53
Display
53
Alarm Specifications
53
Status Indicators
54
3 Installation and Setup
55
Precautions and Warnings
58
Hazardous Environments
58
Power Source Wiring
60
Signal Wiring
61
Electrical and Signal Ground
63
Electrical Conduit
65
Sample Systems Requirements
67
Preparation
68
Introduction
68
Site Selection
68
Unpacking the Unit
69
Necessary Tools and Components
70
Optional Tools and Components
72
Installing the Analyzer
74
Point-To-Point Wiring Guide, Analyzer-Controller
74
Analyzer AC-Power Wiring
81
Sample and Gas Lines
83
Installing the Gc Controller
86
Modbus Slave Address (COM ID) Setup
86
Modbus Slave Address Setup (COM ID) Setup
86
Controller-Analyzer Wiring
90
Controller-PC Wiring (Serial Connections)
92
Before Connecting
92
CPU and COM4A Serial Communications Setups
100
CPU RS-232/RS-422/RS-485 Configurations
104
CPU RS-232 Configuration
105
CPU RS-422 Configuration
107
CPU RS-485 Configuration
111
CPU COM1/COM2, Keyboard and Printer Output Header
113
CPU COM3/COM4 Output Header
113
COM4A RS-232/RS-422/RS-485 Configuration
114
COM4A RS-232 Configuration
119
COM4A RS-422 Configuration
123
COM4A RS-485 Configuration
125
Parallel Printer Interface
127
P/C104 Bus Interface
128
Silicon Disk Configuration
129
Multi-I/O Connector
131
Parallel I/O Configuration
132
Controller-Printer Wiring
135
Discrete (Digital) I/O Wiring
137
Analog I/O Wiring
140
Controller AC-Power Wiring
142
Analyzer Leak Checks and Purging for First Calibration
144
Analyzer Leak Checks
144
Purging Carrier Gas Lines
145
Purging Calibration Gas Lines
148
System Start-Up
150
4 0 Operation from Local Keyboard and Display
153
Interface Components for Local Data Display and Entry
153
Light Emitting Diode (LED) Indicators
153
Liquid Crystal Display (LCD)
154
Keypad
154
Logging on to View or Edit Data
157
First Time Log-On
157
Subsequent Log-On
158
Start / Halt an Auto Sequence Analysis
159
Editing Procedures
161
Validity Checks of Data Entries
163
Local Display Menus
164
Main Menu
165
Hardware Menu
165
4.3.3 Operator Entries Menu
166
Alarms Menu
166
4.3.5 Chromatogram Menu
167
GC Control Menu
167
Data Records Menu
168
Config Rpt - Maint. Log Menu
168
5 Maintenance
169
Troubleshooting and Repair Concept
171
Routine Maintenance
171
GC System Maintenance Checklist
172
Routine Maintenance Procedures
173
Contract Service
173
Locating and Gaining Access to Equipment Elements
174
Analyzer Electrical/Electronic Units
174
Analyzer Electrical / Electronic Units
174
Detector Elements, Heater Elements, Valves and Columns
175
Precautions for Handling Printed Circuit Assemblies
176
Service, Troubleshooting, and Repair Instructions
177
Preamplifier
179
Temperature Control
179
Decoder
179
Fuse Replacement
179
Instructions for Removing the Decoder Board
179
Instructions for Reinstalling the Decoder Board
181
Analyzer Troubleshooting Guide
182
Flow Balance Check
182
Temperature
182
Baseline Drift
183
Leak-Checking the Analyzer
186
Plugged Lines, Columns, or Valves
192
Chromatograph Valves
193
Valve Cleaning
193
Valve Overhaul
193
Valve Overhaul Instructions
193
Detector Bridge Balance
194
Temperature Measurements
195
Measure Vent Flow (MV)
197
Analog Inputs
197
Gc Controller Maintenance
199
GC Controller Access
199
Communications
201
GC Controller Address Change
202
Analog Inputs and Outputs
202
Analog Output Dialog Description
203
Changing a Variable
205
Changing the Bargraph
206
Performing an Manual Calibration
208
Performing a Manual Calibration
208
Performing an Automated Calibration
210
Analog Loopback Test Circuits
212
Upgrading Analog Outputs
214
Discrete (Digital) Inputs and Outputs
215
Digital Loopback Test Circuit
215
Fuse Protection
216
Analyzer-Controller Interconnect
217
Function Codes
219
6 Recommended Spare Parts
223
Analyzer Spares
223
Printed Circuit Card Assemblies (Analyzer)
223
Electrical and Mechanical Assemblies (Analyzer)
224
Gc Controller Spares
225
Printed Circuit Card Assemblies (GC Controller)
225
Electrical and Mechanical Components (GC Controller)
226
Supplemental Wiring Guide - Serial Communications
230
Appendix
230
GC Serial Port and Cable Configurations for
230
A.2.1 DB-9 Serial Port of GC to DB-9 Port of PC
232
Connection from GC Controller to PC
232
A.2.2 DB-9 Serial Port of GC to DB-25 Port of PC
233
A.2.3 Phoenix Plug Port of GC to DB-9 Port of PC
234
A.2.4 Phoenix Plug Port of GC to DB-25 Port of PC
235
A.3.1 DB-9 Serial Port of GC to DB-25 Port of Modem
236
Connection from GC Controller to External Modem
236
A.3.2 Phoenix Plug Port of GC to DB-25 Port of Modem
237
Example RS-422 Connection from PC to GC
238
Example RS-485 Connection from PC to GC
240
Manifold for Two Carrier Gas Bottles to Gc System
243
Illustration
244
Installation and Line Purging
245
Replacing Carrier Cylinder
246
Guide to Transient Protection Modules
247
100 C Guide to Transient Protection Modules
247
Purpose of the Transient Protection Modules
247
Part Applications, Numbers, and Descriptions
248
Troubleshooting Transient Protection Modules
250
Internal Modem for Gc Controller
255
Setting Solenoid Purge Flows
257
2350 To 2350A Cpu Retrofit Instructions
261
500 D Internal Modem for Gc Controller
257
2350A CPU Assembly Introduction
261
Conversion Process
262
Basic 2350A Configuration
269
2350A Options
271
To Add a Modem
274
To Add an Ethernet Card
277
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Emerson Daniel Danalyzer 1000 Specifications
General
Brand
Emerson
Model
Daniel Danalyzer 1000
Category
Laboratory Equipment
Language
English
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