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Explorer GT 50 User Manual

Explorer GT 50
112 pages
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Service and Maintenance Manual
(50ccm)

Table of Contents

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Explorer GT 50 Specifications

General IconGeneral
BrandExplorer
ModelGT 50
CategoryEngine
LanguageEnglish

Summary

PREFACE

GENERAL INFORMATION

Type Identification

Identifies engine and frame numbers for registration and parts ordering.

Break-in Procedure

Outlines general requirements and speed limits for the initial break-in period of the scooter.

Precautions and General Instructions

Provides important safety and handling guidelines for servicing and operation.

SPECIFICATIONS

Engine Specifications

Provides technical specifications for the scooter's engine, including bore, stroke, and cooling system.

Electrical Specifications

Lists specifications for the scooter's electrical system, including ignition, battery, and lights.

Chassis Specifications

Lists specifications related to the scooter's chassis components like shock absorbers and brakes.

PERIODIC MAINTENANCE

Maintenance Schedule

Details intervals and actions for regular maintenance tasks on the scooter.

Spark Plug Service

Describes inspection, cleaning, and replacement procedures for the spark plug.

Brake System Maintenance

Covers inspection, replacement, and bleeding procedures for the brake system.

ENGINE

Engine Removal and Remounting

Covers the procedures for removing and reinstalling the engine.

Engine Component Inspection

Explains how to inspect engine components like bearings, oil seals, and crankshaft.

Automatic Clutch Inspection

Details how to inspect the automatic clutch engagement and lock-up.

FUEL AND LUBRICATION SYSTEM

Carburetor

Details the carburetor type, identification, and key adjustment settings.

Oil Pump Service

Discusses oil pump operation and addresses oil leakage issues.

ELECTRICAL SYSTEM

Ignition System

Explains the components and operation of the ignition system.

Charging and Lighting System

Covers the charging system, lighting coils, and output checks.

Starter System

Details the starter motor, relay, and switch system.

Battery Service

Covers battery specifications, filling electrolyte, and initial charging.

CHASSIS

Front Wheel Service

Explains removal, inspection, disassembly, and reassembly of the front wheel.

Front Brake Service

Details brake pad replacement, caliper, and master cylinder procedures.

Steering Stem and Front Suspension

Covers removal, disassembly, inspection, and reassembly of the steering stem and suspension.

Rear Wheel and Brake

Details removal, inspection, and reassembly of the rear wheel and brake system.

SERVICING INFORMATION

Troubleshooting

Provides a guide to diagnosing and resolving common engine, carburetor, and electrical issues.

Wiring Diagram

Presents the complete electrical wiring diagram for the scooter.

Special Tools

Lists and describes the special tools required for maintenance and repair.

Thread Parts Tightening Torque

Provides a table of specified tightening torques for engine thread parts.

Service Data

Lists essential service data, including clearances and capacities, for various components.