Fayat DYNAPAC CC1400C

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Table of Contents3
Introduction17
The Machine17
Intended Use17
Training17
Signal Symbols and Meaning17
Safety Information17
General18
CE Marking and Declaration of Conformity19
Safety - General Instructions21
Safety - When Operating23
Work Driving23
Driving Near Edges24
Safety (Optional)25
Edge Cutter/Compactor25
Chip Spreader26
Special Instructions27
Standard Lubricants and Other Recommended Oils and Fluids27
Higher Ambient Temperatures, above +40°C (104°F)27
Lower Ambient Temperature - Freeze Risk27
Temperatures27
High Pressure Cleaning27
Fire Fighting28
Fire Extinguisher28
Roll over Protective Structure (ROPS)28
Battery Handling29
Jump Starting29
Technical Specifications31
Vibrations - Operator Station31
Noise Level31
Dimensions, Top View32
(Cc1100C VI - Cc1200C VI)32
Dimensions, Top View (CC1300C VI - CC1400C VI)33
Dimensions, Side View (CC1100C VI - CC1200C VI)34
Dimensions, Side View (CC1300C VI - CC1400C VI)35
Weights and Volumes36
Working Capacity36
General39
CO 2 -Emission39
Tightening Torque40
Foldable ROPS - Bolts41
Hydraulic System41
Slopes42
Machine Description43
Diesel Engine43
Electrical System43
Propulsion System/Transmission43
Brake System43
Steering System43
Rops43
Identification44
Product and Component Plates44
Product Identification Number on the Frame45
Explanation of 17PIN Serial Number45
Machine Plate46
Engine Plates46
Location - Decals (CC1100C VI / CC1200C VI)49
Location - Decals (CC1300C VI / CC1400C VI)50
Location - Decals, CALIFORNIA51
Safety Decals51
Info Decals55
Instruments/Controls57
Locations - Control Panel and Controls57
Function Description58
Function Description - Alarm59
Machine Alarm60
Functional Description - Membrane Panel61
Function Description, Buttons on Forward / Reverse Lever63
Speed Adjustment and Vibration Frequency64
With Single Amplitude)64
Mechanical Speed Control64
Electronic Speed Control64
Navigation Submenus65
Function Description - Display65
Display Explanations65
Transport Mode66
Submenu - Regeneration (D1803 (Tier 4F / Stage V) / V2403-CR (Tier 4F / Stage V))67
Soot67
Submenu - Error Code List69
User Settings70
Service Menu70
Working Mode, Vibration72
Working Mode, Vibration with Dual Amplitudes (Optional) (CC1300 VI - 1400 VI with V2403-CR (Tier 4F / Stage V) Engine)73
Working Mode - Edge Cutter74
Working Mode - Chip Spreader75
Asphalt Temperature Meter (Optional)76
Operator Help When Starting77
Operator Help Workmode77
Electrical System78
Fuses on Machine78
Fuses at Battery Master Disconnect Switch79
Relays on Machine80
Operation83
Before Starting83
Master Switch - Switching on83
Driver Seat - Adjustment84
Parking Brake - Check85
Reserve Brake - Control86
Instruments and Lamps - Checking86
Interlock87
Sprinkler System, Wheels87
Operator Position88
Adjusting the Off-Set88
Flow Divider (Optional)89
Starting89
Starting the Engine89
D1703 / V2203-M-E3B (Stage IIIA)89
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)90
Driving91
Operating the Roller91
D1703 / V2203-M-E3B (Stage IIIA)91
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)91
Interlock/Emergency Stop/Parking Brake - Check92
Edge Cutting (Optional)93
Vibration94
Manual/Automatic Vibration94
Braking95
Normal Braking95
Emergency Braking95
Switching off96
D1703 / V2203-M-E3B (Stage IIIA)96
D1803 / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)96
Parking97
Chocking the Drums97
Battery Disconnector97
Long-Term Parking99
Engine99
Battery99
Air Cleaner, Exhaust Pipe99
Fuel Tank99
Hydraulic Reservoir99
Steering Cylinder, Hinges, Etc100
Watering System100
Hoods, Tarpaulin100
Miscellaneous101
Lifting101
Locking the Articulation101
Lifting the Roller102
Lifting the Roller with a Single -Point Lift (Optional) (CC1100/C VI - CC1200/C VI Only)103
Unlocking the Articulation103
Towing/Recovering104
Release the Brakes104
Releasing the Brake, Wheel Motors (Optional)105
Towing the Roller106
Short Distance Towing with Switched off Engine107
Transport108
Securing108
CC1100/C VI - CC1200/C VI for Loading108
Securing109
CC1100/C VI - CC1200/C VI for Loading (Side Along the Trailer)109
Securing111
CC1100/C VI - CC1200/C VI for Loading (Side Along the Trailer)111
Securing113
CC1100/C VI - CC1200/C VI for Loading (Side Across the Trailer)113
Securing114
CC1300/C VI - CC1400/C VI for Loading114
Foldable ROPS116
Operating Instructions - Summary117
Preventive Maintenance119
Acceptance and Delivery Inspection119
Warranty119
Maintenance - Lubricants and Symbols121
Maintenance Symbols124
Maintenance - Maintenance Schedule125
Service and Maintenance Points125
General126
Every 10 Hours of Operation (Daily)126
After the FIRST 50 Hours of Operation127
Every 50 Hours of Operation (Weekly)127
Every 250 / 750 / 1250 / 1750 Hours of Operation127
Every 500 Hours of Operation128
Every 1000 Hours of Operation129
Every 1500 Hours of Operation (Only Tier 4F / Stage V (28 Kw) / Stage V (37 Kw))129
Every 2000 Hours of Operation130
Every 3000 Hours of Operation131
Every 12Th Month (Annually)132
Every 24Th Month (Every Other Year)132
Service - Checklist133
Maintenance, 10H135
Check - Coolant System136
Diesel Engine Check Oil Level136
Hydraulic Reservoir, Level Check - Filling138
Air Circulation - Check138
Fuel Tank - Filling139
Water Tank - Filling139
Sprinkler System/Drum Checking - Cleaning140
Sprinkler System / Wheels Check - Cleaning141
Sprinkler - Drain / Anti-Freeze141
Pump System / Tire Check - Cleaning142
Sprinkler System/Drum Cleaning of Sprinkler Nozzle143
Scrapers, Fixed Checking - Setting143
Scrapers, Spring-Action (Optional) Checking - Adjustment144
Brakes - Check144
Scrapers Check - Adjustment145
Maintenance, First 50H147
Engine Oil and Oil Filter - Change147
Replacing the Hydraulic Oil Filter149
Bolted Joints Check150
Maintenance - 50H151
Air Cleaner Check Main Filter151
Steering Cylinder and Steering Joint - Lubrication152
Checking the Fuel Hoses and Hose Clamps153
Water Separator - Draining (on Machines Equipped with This)154
Tires - Tire Pressure154
Maintenance Measures - 250 H155
Battery - Check Condition155
Engine Oil and Oil Filter - Change156
Air Cleaner - Cleaning158
Replacing Belts/Checking the Belt Tension158
Check - Coolant System160
Check - Air Intake Hoses161
Function of the Cooling Water System (CC1100/C VI - CC1200/C VI)162
Check - Coolant System162
Filling Coolant162
Function of the Cooling Water System (CC1300/C VI - 1400/C VI)163
Check - Coolant System163
Filling Coolant163
Maintenance - 500H165
Battery - Check Condition165
Engine Oil and Oil Filter - Change166
Drum - Oil Level Inspection - Filling168
Rubber Elements and Bolted Joints Check169
Hydraulic Reservoir Cap - Check169
Steering Cylinder and Steering Joint - Lubrication170
Check - Coolant System171
Air Cleaner172
Check - Replacement of Main Filter172
Air Filter Indicator - Resetting172
Replacing the Fuel Filter173
Replacing the Pre-Filter173
D1703 / V2203-M (Stage IIIA)174
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)174
Fuel Tank - Cleaning174
Check - Air Intake Hoses175
Fuel Filter's Water Separator - Draining (on Machines Equipped with This)176
Replacing Belts/Checking the Belt Tension176
Checking - Cleaning178
Maintenance - 1000H179
Battery - Check Condition179
Engine Oil and Oil Filter - Change180
Drum - Oil Level Inspection - Filling182
Rubber Elements and Bolted Joints Check183
Hydraulic Reservoir Cap - Check183
Steering Cylinder and Steering Joint - Lubrication184
Check - Coolant System185
Air Cleaner186
Check - Replacement of Main Filter186
Air Filter Indicator - Resetting186
Backup Filter - Change187
Replacing the Hydraulic Oil Filter188
Replacing the Fuel Filter189
Replacing the Pre-Filter189
D1703 / V2203-M (Stage IIIA)190
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)190
Replacing Belts/Checking the Belt Tension190
Fuel Tank - Cleaning192
Checking - Diesel Engine Valve Clearance192
Checking - Cleaning193
Check - Air Intake Hoses194
Maintenance Measures - 1500 H (Only Tier 4F / Stage V (28 Kw and 37 Kw) and Stage V (37 Kw)195
Check - Spreader195
Check - EGR Cooler195
Checking of Injector Tip195
Replacing the Oil Separator195
Maintenance - 2000H197
Battery - Check Condition197
Engine Oil and Oil Filter - Change198
Rubber Elements and Bolted Joints Check200
Hydraulic Reservoir Cap - Check200
Steering Cylinder and Steering Joint - Lubrication201
Check - Coolant System202
Air Cleaner203
Check - Replacement of Main Filter203
Air Filter Indicator - Resetting203
Backup Filter - Change204
Replacing the Hydraulic Oil Filter205
Replacing the Fuel Filter206
Replacing the Pre-Filter206
D1703 / V2203-M (Stage IIIA)207
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)207
Fuel Tank - Cleaning207
Checking - Cleaning208
Emulsion Tank - Draining209
Water Tank - Draining209
Water Tank - Cleaning210
Edge Cutter (Optional) - Lubrication210
Hydraulic Reservoir - Fluid Change211
Drum - Oil Change212
Checking - Diesel Engine Valve Clearance212
Replacing Belts/Checking the Belt Tension212
Steering Joint - Check214
Maintenance, 3000H215
Battery - Check Condition215
Engine Oil and Oil Filter - Change216
Drum - Oil Level Inspection - Filling218
Rubber Elements and Bolted Joints Check219
Hydraulic Reservoir Cap - Check219
Steering Cylinder and Steering Joint - Lubrication220
Check - Coolant System221
Air Cleaner222
Check - Replacement of Main Filter222
Air Filter Indicator - Resetting222
Backup Filter - Change223
Replacing the Hydraulic Oil Filter224
Replacing the Fuel Filter225
Replacing the Pre-Filter225
D1703 / V2203-M (Stage IIIA)226
D1803-CR (Tier 4F / Stage V) / V2403-CR-E4B (Tier 4F) / V2403-CR-E5B (Stage V)226
Fuel Tank - Cleaning226
Check - Air Intake Hoses227
Checking - Cleaning228
Water Tank - Draining229
Water Tank - Cleaning229
Checking - Diesel Engine Valve Clearance229
Hydraulic Reservoir - Fluid Change230
Draining of Water Separator231
Replacing Belts/Checking the Belt Tension231
Cleaning of DPF (D1803 and V2403-CR (Tier 4F / Stage V) Only)233
Checking the EGR System (D1803 and V2403-CR (Tier 4F / Stage V) Only)233
Checking the Injection Pump (D1703 and V2203-M (Stage IIIA) Only)233
Steering Joint - Check233
Maintenance, Every 12Th Month (Annually)235
Air Cleaner235
Check - Replacement of Main Filter235
Air Filter Indicator - Resetting235
Backup Filter - Change235
Checking the DPF Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))236
Checking the EGR Pipes and Connections (D1803, V2403-CR (Tier 4F / Stage V))236
Check the Manifold (D1803, V2403-CR (Tier 4F / Stage V))236
Maintenance, Every 24Th Month (Every Other Year)237
Check - Coolant System237
Check - Air Intake Hoses238

Fayat DYNAPAC CC1400C - Page 2

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