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Generac Power Systems DF Ecology DUST FIGHTER 7500

Generac Power Systems DF Ecology DUST FIGHTER 7500
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TL099-01-00-15
26-03-2015
MANUEL D’INSTRUCTION
OWNER’S MANUAL
DUST FIGHTER 7500

Table of Contents

Questions and Answers:

Generac Power Systems DF Ecology DUST FIGHTER 7500 Specifications

General IconGeneral
BrandGenerac Power Systems
ModelDF Ecology DUST FIGHTER 7500
CategoryRespiratory Product
LanguageEnglish

Summary

CE Marking

Use and Maintenance

Provides information for use and general maintenance of the machine.

Operator Responsibility

The responsibility of good operation depends on the operator's sensibility.

Manual Reading and Comprehension

Read instructions carefully; contact manufacturer if unclear.

Manual Lifecycle and Transfer

Manual is integral part of machine for 10 years, follows it on transfer.

Specifications Subject to Change

Specifications and pictures are subject to modification without prior notice.

General Information

Manufacturer Responsibility for Modifications

Manufacturer declines responsibility for unauthorized product modifications.

Included Documentation

Lists documents supplied with the manual.

Quality System and Certification

Details the company's ISO 9001 certification and quality standards.

In-house Manufacturing Capabilities

Company develops and produces components in-house with modern machinery.

Customer Focus and Innovation

Focus on customer needs leads to innovative solutions and market leadership.

CE Declaration of Conformity

Safety Signs and Meanings

Explains danger and information signs used on the machine.

Danger Signs

Symbols indicating potential hazards like instruction reading or electric shock.

Information Signs

Sign indicating lifting points.

Safety Regulations to Observe

Safety Precautions Before Use

Recommendations for personal protective equipment and machine preparation.

Safety During Maintenance

Turn off machine, use qualified personnel and protective equipment for maintenance.

Safety During Transport

Manufacturer Responsibility during Transport

Manufacturer not responsible for damages caused by negligence during transport.

General Danger Information

Risk of Electrocution

Avoid touching live parts and electric cables when the machine is running.

Risk of Entanglement

Do not clean or maintain moving parts; wear appropriate clothing.

Fire and Explosion Risk During Refueling

Turn off engine, do not smoke, avoid overflow, and check for leaks during refueling.

General Machine Description

Water Filter Function

Filter allows use with various water sources.

Chassis and Oscillation System

Chassis on trailer, with manual and automatic oscillation (on request).

Period of Inactivity

End-of-Life Disposal

Technical Specifications

Slow Trailer Specifications

Dimensions and weight for slow trailer transport.

Fast Trailer Specifications

Dimensions and weight for fast trailer transport.

Optional Accessories

Lists available optional accessories like automatic oscillation and electrical tilting.

Component Identification

Nebulizer Component Breakdown

Diagram and list identifying parts of the nebulizer.

Controls Identification

Water Filter

Identification of the water filter.

Undercarriage

Identification of the undercarriage for slow trailer.

Lifting Hooks

Identification of lifting hooks.

Tilting Lever

Identification of the tilting lever.

Stabilizers

Identification of the stabilizers.

Serial Number

Identification of the serial number label.

Radio Control Kit

Identification of the radio control kit components.

Nebulizer Control Panel

RadioManual Control Switch

Switch for selecting radio or manual control operation.

Oscillation System Switch

Switch to control the oscillation system.

Hour Meter

Indicates the total operating hours of the machine.

Water Pump Switch

Switch to turn the water pump on and off.

Fan Switch

Switch to turn the fan on and off.

Phase Controller Error Lamp

Indicator lamp for phase controller errors.

Phase Controller Switch

Switch for the phase controller.

Main Input Switch

Main switch to power the entire system.

Water Circuit Emptying Button

Button to empty the water circuit.

Tilting Lever

Lever used for adjusting the cannon's tilt.

Fan Motor Protection Breaker

Circuit breaker for fan motor protection.

Water Pump Motor Protection Breaker

Circuit breaker for water pump motor protection.

Emergency Stop Button

Button to immediately stop all machine functions in an emergency.

Oscillation Motor Protection Breaker

Circuit breaker for oscillation system motor protection.

Operating Instructions

Transporting the Nebulizer

Procedures and precautions for transporting the machine.

Transporting Using Lifting Points

Instructions for using lifting points or hooks for transport.

Transporting with Forklift

Method for lifting the structure using forklift pockets.

Towing Using Rudder Hook

Using the rudder hook for towing the machine.

Lifting with Ropes

Positioning the machine for lifting with suitable ropes.

Nebulizer Positioning

Positioning Near Generator

Choose open, ventilated locations when connected to a generator.

Air Circulation Check

Ensure proper air change and prevent hot air recirculation.

Barriers for Personnel Safety

Place barriers to prevent unauthorized personnel from approaching.

Electrical Connection

Connecting to Electrical System

Details on grounding, cable sections, and proper connection procedures.

Earthing Connection Compliance

Ensure earthing connection complies with current standards.

Cable Section Selection

Choose cable section based on tension, power, and distance.

Connection to Norm System with ELCB

Connect to a standard system with ELCB protection.

Extend Cable and Socket Connection

Using the machine's extend cable and connecting the plug.

Power Cable Connection Safety

Connect cable to prevent accidental tearing or damage.

Pre-connection Power Check

Check that the socket is not powered before connecting.

Manufacturer Responsibility for Earthing Failure

Manufacturer not liable for damages from earthing failure.

Connecting to a Generating Set

Generator Earthing Compliance

Ensure generator earthing connection complies with current standards.

Generator Cable Section

Use copper cable of adequate section for generator earthing.

Generator Connection to Norm System

Connect to a norm generating set with ELCB protection.

Generator Capacity Requirement

Use a generator capable of delivering 20 kW.

Generator Extend Cable Connection

Connect socket to nebulizer plug via extend cable.

Generator Power Cable Safety

Connect cable to prevent accidental tearing or damage.

Pre-connection Power Check at Generator

Check that the socket is not powered before connecting.

Manufacturer Responsibility for Generator Earthing Failure

Manufacturer not liable for damages from generator earthing failure.

Safety Remarks and Precautions

Operator Attentiveness

Operator must be attentive to disadvantages due to wear or breakdown.

Use by Expert Personnel

Nebulizer must be used by expert, conscientious personnel.

Visual Control Before Use

Always perform a general visual control before each use.

Nozzle Obstruction Check

Check that the nozzles are not obstructed.

Water Filter Cleanliness Check

Check that the water filter is clean.

Pump Dry Run Prevention

Prevent pump dry run by ensuring sufficient water supply.

Air Jet Direction Warning

Do not point air jet at people/animals; stop machine if someone enters work area.

Maintain Clearance Around Nebulizer

Always leave ample space around the nebulizer.

Use by Qualified Personnel Only

Allow use of the nebulizer only by qualified staff.

Manual Review Recommendation

Staff should read all warnings and dangers in the manual before use.

Manufacturer Liability for Safety Non-Compliance

Manufacturer not responsible for damages from safety norm non-observance.

Pre-operation Power and Movement Check

Ensure nebulizer is off and no parts are moving before any operation.

Using Nebulizer with Manual Oscillation

Transport Lock Pin

Lock the pin to secure the transport position.

Rotation Pin and Block

Pull up and block the pin to allow structure rotation.

Lowering Stabilizers

Lower front and rear stabilizers using the knobs.

Water Hose Connection

Connect a suitable hose for water pressure.

Nozzle Cock Check

Check that cocks before nozzles are open.

Pressure Gauge Check

Check pressure on gauge; must be at least 2 bar.

Starting Nebulizer Operation

Emergency Stop Button Check

Ensure emergency stop button is armed; turn clockwise if not.

Electrical Connection Preparation

Prepare electrical connection as described in the chapter.

Starting the Nebulizer

Turn the main switch to ON position to start the nebulizer.

Pump and Fan Breaker Activation

Switch pump and fan motor protection breakers to ON.

Starting the Fan

Start the fan by pressing the green button.

Pump Dry Run Prevention

Prevent pump dry run by ensuring sufficient water supply.

Fan Start Indicator and Phase Correction

Starting the Pump

Start the pump by pressing the green button.

Emergency Stop Function

Stop the nebulizer in an emergency by pressing the STOP button.

Tilt and Rotation Adjustment

Adjust tilt and rotation using the lever according to needs.

Shutting Off the Fan

Switch off the fan using the red button after use.

Shutting Off the Pump

Turning Off the Main Switch

Turn the main switch to OFF position.

Water Cock and Hose Disconnection

Close water cock and disconnect the hose.

Nozzle Cock Closure

Close the cock placed before the nozzles.

Locking Rotation

Lock rotation by lowering the pin.

Using Nebulizer with Automatic Oscillation

Reference to Manual Oscillation

Refer to manual oscillation chapter for related information.

Toothed Wheel for Rotation

Toothed wheel on the plate allows nebulizer turning.

Setting Oscillation Angle

Use pins to set nebulizer working angle for automatic oscillation.

Micro Switch Function

Micro switch reverses rotation when pins are touched.

Activating Automatic Oscillation

Switch breakers to ON and start oscillation with the button.

Automatic Oscillation System Activation

Emergency Stop for Automatic Oscillation

Stop nebulizer in emergency by pressing the STOP button.

Limit Switches for Rotation

Two permanent limit switches define maximum working angle.

Shutting Off Oscillation System

Switch off fan, pump, and oscillation system using red buttons.

Water Cock and Hose Disconnection

Close water cock and disconnect hose.

Nozzle Cock Closure

Close the cock placed before the nozzles.

Locking the Rotating Frame

Turning Off Main Switch

Turn the switch to OFF position.

Using Nebulizer with Radio Control

Reference to Manual Oscillation

Refer to manual oscillation chapter for related information.

Remote Control Benefits

Allows remote operation for better control.

Radio Control System Supply

System includes base for recharging, batteries, and protection cover.

Receiving Unit Location

Receiving unit is on the left side of the command panel.

Further Radio Control Information

Consult the radio control USER MANUAL for more details.

Radio Control Functions

Remote Control Programming Warning

Do not modify programmed remote control buttons.

Reference to Manual Oscillation

Refer to manual oscillation chapter for related information.

Toothed Wheel for Rotation

Toothed wheel on the plate allows nebulizer turning.

Setting Oscillation Angle

Micro Switch Function

Micro switch reverses rotation when pins are touched.

Activating Automatic Oscillation System

Switch breakers to ON and start oscillation.

Starting Pump and Fan via Remote

Push buttons to start pump and fan.

Controlling Oscillation Direction

Start, stop, or change oscillation direction using remote buttons.

Remote Control Command Deactivation

Shutting Off Radio Control

Turn off radio control by pressing the OFF button.

Shutting Off Fan and Pump

Switch off fan and pump after use.

Water Cock and Hose Disconnection

Close water cock and disconnect hose.

Nozzle Cock Closure

Close the cock placed before the nozzles.

Locking the Rotating Frame

Turning Off Main Switch

Turn the switch to OFF position.

Nebulizer with Radio Control and Electrical Tilting

Reference to Manual Oscillation

Refer to manual oscillation chapter for related information.

Radio Control System Benefits

Allows remote operation for better control.

Radio Control System Supply

System includes base for recharging, batteries, and protection cover.

Receiving Unit Location

Receiving unit is on the left side of the command panel.

Further Radio Control Information

Consult the radio control USER MANUAL for more details.

Transmitter Unit Functions

Radio Control Programming Warning

Do not modify programmed remote control buttons.

Important Operator Remarks

Operator must know functions and features of radio control and machine.

Operator Instructions for Radio Control

Visual Monitoring

Visually follow machine movements activated by radio control.

Switching Off Transmitter

Switch off transmitter whenever work is stopped.

Unattended Transmitter Warning

Do not leave transmitter unattended with starting key inserted.

Remote Operation Risks

Misuse can seriously damage people or things.

Cleaning Units

Do not wash with water jets; use only damp cloth.

Usage in Shielded Areas

Do not use radio control inside shielded areas.

Battery Recharge Timing

Recharge batteries only when fully discharged.

Interrupting Battery Charging

Do not interrupt battery charging process.

User Transmitter Unit Operation

Steps for using the transmitter unit with the control panel.

Starting the System

Battery Charge Warning

System only starts if the battery is sufficiently charged.

Cannon Tilt Adjustment

Adjust cannon tilt using the up/down buttons.

Starting Fan and Pump

Push buttons to start the fan and pump.

Starting Automatic Oscillation

Start oscillation system by pressing the button.

Remote Control Command Deactivation

Deactivate remote commands before switching off the main panel.

Radio Link Interruption

Receiving unit stops if radio link is interrupted or disturbed.

Low Battery Indicator

LED blinks quickly when battery capacity is low.

Action on Low Battery

Stop functions, switch off unit, recharge or replace battery.

Battery Recharge Timing

Recharge batteries only when fully discharged.

Emergency Stop Button Function

Push stop button to immediately stop receiver and disable controls.

Radio Control Failure

Nebulizer can be used via control panel if radio control fails.

Shutting Off System Components

Turn off oscillation system, pump, and fan in order.

Nozzle Cock Closure

Close the cock placed before the nozzles.

Locking the Cannon Base

Shutting Off Radio Control

Turn key to OFF position and extract it to stop radio control.

Using Nebulizer by Control Panel

Reference to Manual Oscillation

Refer to manual oscillation chapter for related information.

Setting Manual Control

Set switch to MANUAL CONTROL on the panel.

Adjusting Cannon Tilt

Adjust cannon tilt using the lever.

Starting the Fan

Start the fan by pressing the green button.

Starting the Pump

Start the pump by pressing the green button.

Starting Automatic Oscillation

Start automatic oscillation by pressing the green button.

Emergency Stop Function

Stop nebulizer in emergency by pressing the STOP button.

Shutting Off System Components

Turn off pump, fan, and oscillation system using red buttons.

Nozzle Cock Closure

Close the cock placed before the nozzles.

Locking the Cannon Base

Turning Off Main Switch

Turn the switch to OFF position.

Nebulizer Maintenance

Recommendations for periodic cleaning and extraordinary maintenance.

Periodic Cleaning

Clean machine periodically to avoid dirt affecting performance.

Extraordinary Maintenance

Requires intervention of specialized personnel.

Lubrication of Bearings, Stabilizers, and Rotation System

Thrust Bearing Lubrication

Grease thrust bearing using dense grease.

Stabilizer Lubrication

Grease stabilizers using dense grease.

Rotation System Lubrication

Grease rotation system using dense grease.

Water Filter Cleaning

Water Filter Description

Machine has two filters; second needs cleaning after water system maintenance.

Filter Cleaning Procedure

Unscrew filter caps to get element and clean.

Filter Cleaning Frequency

Periodically clean filters, increasing frequency with turbid water.

Nozzle Cleaning

Nozzle Cleaning Method

Unscrew nozzles from housing to clean them.

Circuit Rinse Recommendation

Rinse circuit with water/decalcifier solution to prevent fouling.

Emptying Water Circuit

Emptying Water Circuit (No Radio Control)

For non-radio control version: turn panel OFF, open cock, disconnect hose, drain water.

Filter Removal for Draining

Remove filters and let residual water drain.

Emptying Water Circuit (Radio Control)

Troubleshooting Guide

Main Troubles and Causes

Identifies primary anomalies and their root causes.

Difficult Tilt

Anomaly: Tilt is difficult. Cause: Lack of lubrication.

Difficult Rotation

Anomaly: Rotation is difficult. Cause: Lack of lubrication.

Difficult Stabilizer Adjustment

Anomaly: Stabilizer adjustment is difficult. Cause: Leak of lubrication.

Fan and Pump Not Working

Anomaly: Fan and pump do not work. Cause: Various connection or power issues.

Troubleshooting Connection Issues

Plug Connection Check

Check plug fits into socket seat correctly.

Emergency Stop Button Status

Check that the stop button is rearmed.

Ignition Switch Status

Ensure the ignition switch is armed.

Disconnected Cables in System

Check for disconnected cables in the electrical system.

Fan Motor Failure

Replace electrical motor if it fails.

Uneven Nebulization

Cause: Dirty or obstructed nozzles, or low water pressure.

Nozzle Cleaning for Nebulization

Clean nozzles and check pressure for correct nebulization.

Pump Not Working

Ordering Spare Parts

Instructions for ordering spare parts, including codes and payment.

Spare Parts List

Slow Trailer Spare Parts

Diagram showing components of the slow trailer.

Slow Trailer Parts Identification

Fast Towing Trailer Spare Parts

Fast Towing Trailer Components

Turning Base and Blower Components

Turning Base and Blower Parts Identification

Electric Actuator Components

Fan Case Components

Automatic Oscillation System Components

Water System (1) Components

Water System (1) Parts Identification

Water System (2) Components

Control Panel Components

Control Panel Parts Identification

Control Panel Parts Identification (Continued)

Control Panel with Tilting Components

Radio Control System Components

Radio Control for Electrical Tilting Components

Diagram showing radio control for electrical tilting.

Stickers

Wiring Diagram

Wiring Diagram: No Automatic Oscillation

Detailed wiring schematic for the system without automatic oscillation.

Wiring Diagram: Automatic Oscillation System

Wiring Diagram: Auto Oscillation with Electrical Tilting

Wiring Diagram: Auto Oscillation with Radio Control

Wiring Diagram: Auto Oscillation, Electrical Tilting, Radio Control