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DR4311
Honeywell DR4311 User Manual
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Input and Output Calibration for Recorder with Display
4/00
DR4300 Circular Chart R
ecorder Product Manual
155
Step
Description
Press
Action/Result
4
Exit C
alibration Mode
FUNC
The recorder stores the span value.
Repeat procedure for the other pen. Remove pow
er from
recorder and disconnect the milliammeter and connect
output wiring.
DISP
or
SET
UP
To ex
it the calibration mode.
166
168
Table of Contents
Default Chapter
5
Table of Contents
5
1 Overview
13
Introduction
13
Model Number Breakdown
16
About this Manual
21
Figure 1-1 Guide to Manual's Organization
22
2 Installation
23
Overview
23
Table 2-1 Operating Limits and Condensed Specifications
24
Mounting Considerations and Overall Dimensions
27
Figure 2-1 Overall Dimensions
27
Mounting Methods
28
Introduction
28
Figure 2-2 Plug Locations
28
Mounting Flush in Panel (New Panel Cutout)
29
Table 2-2 Mounting Flush in a New Panel Cutout
29
Figure 2-3 Mounting Flush in a New Panel Cutout (Rear View)
29
Panel Mounting Recorder with NEMA4 or Heavy Duty Door
30
Table 2-3 Procedure for Mounting Recorder with NEMA4 or Heavy Duty Door
30
Figure 2-4 Panel Mounting Recorder with NEMA4 or Heavy Duty Door
31
Mounting on a 2-Inch Pipe
32
Table 2-4 Pipe Mounting Procedure
32
Figure 2-5 Pipe Mounting Brackets
32
Mounting on Surface (of Panel or Wall)
33
Table 2-5 Mounting Flush on a Surface (of Panel or Wall)
33
Wiring Prerequisites
34
Figure 2-6 Mounting Flush on a Surface of Panel or Wall (Rear View)
34
Figure 2-7 Recommended Wiring Routing - Models Without CE Mark
36
Figure 2-8 Recommended Wiring Routing - Models with CE Mark
37
Table 2-6 Wiring Bundling Categories
38
Table 2-7 Wiring Illustrations
38
Input Wiring
39
Power Wiring
39
Table 2-8 Procedure for Power Wiring Models
40
Figure 2-9 Power Wiring - Models Without CE Mark
41
Figure 2-10 Power Wiring - Models with CE Mark
42
Analog Input Wiring
43
Table 2-9 Analog Input Wiring
43
Figure 2-11 Analog Input Wiring
44
Digital Inputs (Optional)
45
Table 2-10 Digital Input Wiring
45
Figure 2-12 Digital Input Wiring
46
Communication (Optional)
47
Table 2-11 Communication Wiring
47
Figure 2-13 Communication Wiring
48
Output Wiring
49
Discrete Outputs
49
Table 2-12 Output Terminal Use for Output Algorithm and Option Combinations
49
Table 2-13 Relay Output Wiring - 1 or 2 Pen Models
50
Figure 2-14 Relay Output Wiring
51
Figure 2-15 Open Collector Output Wiring
52
Current Output
53
Table 2-14 Current Output Wiring
53
Figure 2-16 Current Output Wiring
54
Transmitter Power out
55
Table 2-15 Transmitter Power out Wiring
55
Figure 2-17 Transmitter Power out Wiring
56
3 Configuration, Startup, and Operation of Basic Recorder Without Display
57
Overview
57
Configuration (Recording Set Up)
58
Setting Configuration and Input Switches
58
Table 3-1 Procedure for Configuring Model Without Display
58
Figure 3-1 Location of Configuration and Input Switches
59
Figure 3-2 Sample Chart for Single Pen Recorder
60
Table 3-2 Configuration and Input Switch Settings for Models Without Display
61
Setting SW6 Switch 2
76
Startup and Operation of Recorder Without Display
77
Overview
77
Preparing the Recorder for Operation
78
Table 3-3 Preparing the Recorder for Operation
78
Figure 3-3 Basic Chart Plate Components
78
Running the Optional Step Test
79
Table 3-4 Procedure for Running the Step Test
79
Figure 3-4 Typical Step Test Chart Patterns
80
Startup
81
Table 3-5 Startup Procedure
81
Figure 3-5 Setting Chart Time to Time Index
81
4 Configuration, Startup and Operation of Recorder with Display
83
Overview
83
Operator Interface on Recorder with Display and Keypad
84
Figure 4-1 Operator Interface
84
Table 4-1 Key Functions
85
Configuration (Recording and Output Set Up)
86
Overview
86
Configuration Prompts
87
Figure 4-2 Prompt Hierarchy
87
How to Get Started
89
Configuration Tips
90
Table 4-2 Configuration Tips
90
Switch Settings
91
Table 4-3 SW6 Input Switch Settings for Models Having Display and Keypad
92
Figure 4-3 Location of Switches and Relays
94
Configuration Procedure
95
Table 4-4 Configuration Procedure
95
Input Parameters Set up Group
97
Table 4-5 Input Parameter Definitions
97
Pen Parameters Set up Group
101
Table 4-6 Pen Parameter Definitions
101
Chart Parameters Set up Group
102
Table 4-7 Chart Parameter Definitions
102
Totalizer Parameters Set up Group
103
Table 4-8 Totalizer Function Definitions
103
Control Parameters Set up Group
106
Table 4-9 Control Parameter Definitions
106
Tuning Parameters Set up Group
112
Table 4-10 Tuning Parameter Definitions
113
Setpoint Ramp/Program Set up Group
116
Table 4-11 Setpoint Ramp Parameter Definitions
116
Timer Set up Group
117
Table 4-12 Timer Parameter Definitions
117
Alarms Set up Group
118
Table 4-13 Alarm Parameter Definitions
118
Auxiliary Output Set up Group
121
Table 4-14 Auxiliary Output Parameter Definitions
121
Communication Set up Group
123
Table 4-15 Communication Parameter Definitions
123
Remote Switch (Digital Inputs) Set up Group
124
Table 4-16 Remote Switch Parameter Definitions
125
Display Parameter Set up Group
126
Table 4-17 Display Parameter Definitions
126
Lock out Parameter Set up Group
127
Table 4-18 Lockout Parameter Definitions
127
Configuration Record Sheet
128
Limit Control Configuration
130
Table 4-19 Limit Control Parameter Definitions
130
Startup of Recorder with Display and Keypad
131
Overview
131
Preparing the Recorder for Startup
132
Table 4-20 Preparing the Recorder for Operation
132
Figure 4-4 Basic Chart Plate Components
132
Running the Optional Step Test
133
Table 4-21 Procedure for Running the Step Test
133
Figure 4-5 Typical Step Test Chart Patterns
134
Completing Preparation and Startup
135
Table 4-22 Procedure for Setting Chart Time and Applying Power
135
Figure 4-6 Setting Chart Time to Time Index
135
Table 4-23 Power-Up Diagnostic Tests
136
Table 4-24 Procedure for Testing the Displays and Keys
137
Table 4-25 Procedure for Starting the Recorder
138
Operation of Recorder with Display and Keypad
140
Monitoring Your Recorder
140
Figure 4-7 Operator Interface
140
Table 4-26 Meaning of Indicators
141
Table 4-27 Lower Display Operating Parameter Labels
142
Table 4-28 Error Messages
143
Operator Functions
144
Table 4-29 Procedure for Selecting Automatic or Manual Mode
145
Table 4-30 Procedure for Changing the Control Setpoints
146
Table 4-31 Procedure for Displaying or Changing the Alarm Setpoints
147
Table 4-32 Procedure for Selecting Factory or Field Calibration Values
148
Table 4-33 Procedure for Resetting Totalizer
149
Table 4-34 Procedure for Starting Timer
150
Table 4-35 Procedure for Resetting Limit Controller
151
5 Input and Output Calibration for Recorder with Display
153
Overview
153
Input Calibration Minimum and Maximum Range Values
154
Table 5-1 Voltage and Resistance Equivalents for 0 % and 100 % Range Values
155
Input Calibration Preliminary Information
156
Table 5-2 Equipment Needed for Calibration
156
Table 5-3 Disconnect the Field Wiring
157
Figure 5-1 Location of the Input Connections on the Input Boards
157
Input Calibration Set up and Wiring
158
General Calibration Set up
158
Table 5-4 General Calibration Set up Procedure
158
Figure 5-2 Calibration Set up Diagram for Thermocouple Inputs Using a Compensated Calibrator
158
Figure 5-3 Calibration Set up Diagram for Thermocouple Inputs Using an Ice Bath
158
Figure 5-4 Calibration Set up Diagram for RTD Inputs
158
Thermocouple Inputs Using a Compensated Calibrator
159
Table 5-5 Set up Wiring Procedure for Thermocouple Inputs Using a Compensated Calibrator
159
Thermocouple Inputs Using an Ice Bath or Ice Point Reference
160
Table 5-6 Set up Wiring Procedure for Thermocouple Inputs Using an Ice Bath
160
RTD (Resistance Temperature Detector) Inputs
161
Table 5-7 Set up Wiring Procedure for Calibrating RTD Inputs
161
Table 5-8 Set up Wiring Procedure for Calibrating Millivolts, Volts, and Milliamps Inputs
162
Figure 5-5 Calibration Set up Diagram for Millivolts, Volts, and Milliamps Inputs
162
Input Calibration Procedure
163
Table 5-9 Input Calibration Procedure Sequence
163
Current Output Calibration
165
Table 5-10 Set up Wiring Procedure for Current Proportional Output
165
Figure 5-6 Test Equipment Connections for Calibrating Current Output
165
Table 5-11 Procedure for Calibrating Current Output
166
6 Routine Maintenance
169
Overview
169
Replacing the Chart
170
Table 6-1 Procedure for Replacing the Chart
170
Figure 6-1 Replacing the Chart and Ink Cartridge
170
Replacing the Ink Cartridge
171
Table 6-2 Procedure for Replacing the Ink Cartridge
171
Maximizing Pen Life
172
Table 6-3 Maximizing Pen Life
172
7 Troubleshooting and Pen Alignment of Basic Recorder Without Display
173
Overview
173
Observable Symptoms of Failure
175
Table 7-1 Observable Symptoms of Failure
175
Troubleshooting Procedures
176
Overview
176
Recorder Failure Troubleshooting
177
Table 7-2 Troubleshooting Recorder Failure Symptoms
177
Pen Trace Troubleshooting
178
Table 7-3 Troubleshooting Pen Trace Failure Symptoms
178
Chart Rotation Troubleshooting
179
Table 7-4 Troubleshooting Chart Rotation Failure Symptoms
179
Troubleshooting Erratic Pen Movement
180
Table 7-5 Troubleshooting Erratic Pen Movement Symptoms
180
Alignment of Pen at Zero and 100
181
Table 7-6 Procedure for Pen Alignment
181
8 Troubleshooting and Pen Alignment of Recorder with Display
183
Overview
183
Troubleshooting Aids
185
Table 8-1 Procedure for Identifying the Software Version
185
Self Diagnostics
186
Power up Tests
186
Table 8-2 Power-Up Diagnostic Tests
186
View Status of Tests
187
Table 8-3 Procedure for Displaying the Results of Self-Diagnostics
187
Background Tests
188
Error Messages
188
Table 8-4 Error Messages
189
Observable Symptoms of Failure
191
Table 8-5 Observable Symptoms of Failure
191
Troubleshooting Procedures
192
Overview
192
Recorder Failure Troubleshooting
193
Table 8-6 Troubleshooting Recorder Failure Symptoms
193
Pen Trace Troubleshooting
194
Table 8-7 Troubleshooting Pen Trace Failure Symptoms
194
Chart Rotation Troubleshooting
195
Table 8-8 Troubleshooting Chart Rotation Failure Symptoms
195
Troubleshooting Erratic Pen Movement
196
Troubleshooting the Keypad and Display
196
Table 8-9 Troubleshooting Erratic Pen Movement Symptoms
196
Table 8-10 Troubleshooting Keypad And/Or Display Failure Symptoms
196
Troubleshooting Relay Output
197
Table 8-11 Troubleshooting Relay Output Failure Symptoms
197
Troubleshooting External Alarm Function
198
Troubleshooting Remote Switch (Digital Input) Function
198
Table 8-12 Troubleshooting External Alarm Function Failure Symptoms
198
Table 8-13 Troubleshooting Remote Switch (Digital Input) Function Failure Symptoms
198
Troubleshooting Modbus Communications
199
Table 8-14 Troubleshooting Modbus Communications
199
Alignment of Pen at Zero and Span
200
Table 8-15 Procedure for Aligning Pen at Zero and Span
200
9 Parts List
203
Overview
203
Figure 9-1 Door Assembly
203
Figure 9-3 Recorder Components
203
Exploded Views
204
Table 9-1 Door Assembly Parts
204
Table 9-2 Chart Plate Assembly Parts
205
Figure 9-2 Chart Plate Assembly
205
Table 9-3 Basic Recorder Parts
207
Figure 9-4 DR4300 Recorder (CE Mark) - Internal Cabling Diagram
208
Figure 9-5 DR4300 Recorder (Non-CE Mark) - Internal Cabling Diagram
209
Accuracy
211
Overview
211
Typical Reference Accuracy
212
Table A-1 Typical Reference Accuracy
212
Available 10-Inch Charts
215
Single Range Charts
215
Table B-1 10-Inch Single Range Chart Part Numbers
215
Dual Range Charts
221
Table B-2 10-Inch Dual Range Chart Part Numbers
221
Setpoint Ramp/Soak Programming and Operation
225
Overview
225
Program Contents
226
Drawing a Ramp/Soak Profile
228
Figure C-1 Ramp/Soak Profile Example
228
Setpoint Program Prompt Hierarchy
232
Table C-1 Prompt Hierarchy and Available Selections
232
Run/Monitor the Program
235
Table C-2 Run/Monitor Functions
235
Using Accutune II
239
Overview
239
Starting and Stopping Tuning with Accutune II
240
Table D-1 Procedure for Starting Accutune II
240
Using Accutune with Duplex (Heat/Cool) Control
241
Table D-2 Procedure for Using Accutune for Duplex Control
241
Foreign Language Safety Instructions
243
4/00 DR4300 Circular Chart Recorder Product Manual
245
Honeywell Service Centers
255
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Honeywell DR4311 Specifications
General
Brand
Honeywell
Model
DR4311
Category
Voice Recorder
Language
English
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