Ioline FlexJet - Service Manual

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Ser vice Manual

Ioline FlexJet™

Table of Contents

Default Chapter9
- Table of Contents9
Warranty Policy14
Ioline Warranty Policy14
How to Use this Manual15
- Where to Find Information15
- What's in this Service Manual15
Visual Reference Guide17
Chapter 1 Overview19
- Figure 5. the Ioline Flexjet19
Product Overview19
- Supported Languages19
- Specifications20
- Figure 6. Paper Direction21
- How the Flexjet Works21
- Paper Movement21
- Carriage Movement21
- Serial Number Identification21
- Glossary22
- Software Setup Options22
- Figure 8. Workflow: Output Direct from CAD Software (Without Flexplot)23
Power on24
Installing Flexplot and the Control Center24
- Figure 10. Flexjet Control Center Main Menu25
The Flexjet Control Center25
- Overview25
- Changing System Settings25
Control Center Menu Bar Features26
- File26
- Communications26
- Tools26
- Help26
Control Center Menu Options27
- Software Version27
- Cartridge Count27
- Get Plotter Data27
- Plotter Data (Check Box)27
- Line Width27
- Scale27
- Frame Size27
- Quality Setting28
- Measurement Units28
Chapter 2 Nomenclature29
- Figure 11. the Ioline Flexjet Power Supply29
Product Components29
- Figure 13. Service Station Assembly30
- Figure 16. Flexjet Logic Board (Rev 1, Above; Rev 2 Below)31
- Figure 17. Carriage Assembly with Cover on32
Chapter 3 Troubleshooting & Testing33
General Troubleshooting33
Error Messages33
Control Center Software Errors34
- Figure 19. LED Lights on the Keypad36
Keypad Error Codes36
- Legend36
Power Problems37
Communications37
- The Flexjet Won't Respond to the Computer37
Serial Communication37
Common Problems38
- Figure 21. the Correct Paper Feeding Path on the Ioline Flexjet Printer42
Paper Problems42
- Regular or Intermittent Paper Tearing42
- Media Tracking43
- Figure 22. HP Cartridges Have an Ink Level Indicator44
Print Quality Problems44
- Line Quality44
- Figure 24. the Ink Cartridge Requires Cleaning45
- Dirty or Damaged Cartridge45
- Cartridge Calibration46
- Calibration Overview46
- Cartridge Alignment46
- Adjusting the Cartridge Alignment Value47
  - Figure 27. the Cartridge Calibration Window in the Control Center47
  - Figure 31. the Motion Adjust Window48
- Motion Adjustment48
Frame Gap48
- Figure 34. Frame Gaps on the Plot49
- Unexplained Frame Gaps49
- Figure 37. the Ink Stall Can Crack if the Cartridge Door Is Not Closed and Locked50
- Ink Cartridge Stall Problems50
Noisy Carriage Movement50
Mechanical, Electrical, and Electronic Diagnostics51
- Figure 39. Replacing the Fuse51
- No Power to the Flexjet51
- Electrical Problems52
- Figure 40. a Good Transitor on the Left; the One on the Right Is Blown52
- Troubleshooting Sensors52
- General Mechanical / Electrical Issues53
- Figure 41. Testing the Y-Axis Motor54
- Motor Problems54
- Simple Electrical Diagnostics Test54
- Testing a Motor54
- Logic Board Assembly Troubleshooting55
- Logic Board Troubleshooting Steps (Revision 2)56
Service & Support58
Getting Help58
Customer Service59
Chapter 4 Repair Procedures61
- Figure 42. Mechanical, Electrical and Electronic Diagnostics Flow Chart61
Maintenance Procedures61
- Repair Procedures61
Requesting Service62
Carriage Procedures63
- Flexjet Carriage Replacement63
- Flexjet Cable Replacement69
Service Station Procedures77
- Y Fine Adjustment for the Service Station77
Logic Board Procedures83
- Logic Board Replacement83
- Figure 83. Carefully Unplug Connections to the Board84
- Updating the Firmware86
- Figure 86. Remove the Keypad Screws and Bracket. Unplug the Keypad Cable87
Keypad Procedures87
- Keypad Replacement87
- Y-Axis Procedures88
- Y-Axis Belt Adjustment88
- X-Axis Procedures89
Chapter 5 Parts & Drawings91
Flexjet BOM (Bill of Materials)91
Ioline Flexjet (Exploded View)94
Ioline Flexjet (Electronics View)95

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