Ioline FlexJet - Figure 17. Carriage Assembly with Cover on

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Ioline FlexJet Service Manual

Figure 17. Carriage assembly with cover on.

Carriage

cover

Figure 18. Carriage assembly with cover off.

Ink

cartridges

Cartridge

catch

bracket

Red Light

alignment

indicator

Base

Carriage

stall

Carriage

latch

V-notch

Main Page

Default Chapter9
- Table of Contents9
Warranty Policy14
Ioline Warranty Policy14
How to Use this Manual15
- Where to Find Information15
- What's in this Service Manual15
Visual Reference Guide17
Chapter 1 Overview19
- Figure 5. the Ioline Flexjet19
Product Overview19
- Supported Languages19
- Specifications20
- Figure 6. Paper Direction21
- How the Flexjet Works21
- Paper Movement21
- Carriage Movement21
- Serial Number Identification21
- Glossary22
- Software Setup Options22
- Figure 8. Workflow: Output Direct from CAD Software (Without Flexplot)23
Power on24
Installing Flexplot and the Control Center24
- Figure 10. Flexjet Control Center Main Menu25
The Flexjet Control Center25
- Overview25
- Changing System Settings25
Control Center Menu Bar Features26
- File26
- Communications26
- Tools26
- Help26
Control Center Menu Options27
- Software Version27
- Cartridge Count27
- Get Plotter Data27
- Plotter Data (Check Box)27
- Line Width27
- Scale27
- Frame Size27
- Quality Setting28
- Measurement Units28
Chapter 2 Nomenclature29
- Figure 11. the Ioline Flexjet Power Supply29
Product Components29
- Figure 13. Service Station Assembly30
- Figure 16. Flexjet Logic Board (Rev 1, Above; Rev 2 Below)31
- Figure 17. Carriage Assembly with Cover on32
Chapter 3 Troubleshooting & Testing33
General Troubleshooting33
Error Messages33
Control Center Software Errors34
- Figure 19. LED Lights on the Keypad36
Keypad Error Codes36
- Legend36
Power Problems37
Communications37
- The Flexjet Won't Respond to the Computer37
Serial Communication37
Common Problems38
- Figure 21. the Correct Paper Feeding Path on the Ioline Flexjet Printer42
Paper Problems42
- Regular or Intermittent Paper Tearing42
- Media Tracking43
- Figure 22. HP Cartridges Have an Ink Level Indicator44
Print Quality Problems44
- Line Quality44
- Figure 24. the Ink Cartridge Requires Cleaning45
- Dirty or Damaged Cartridge45
- Cartridge Calibration46
- Calibration Overview46
- Cartridge Alignment46
- Adjusting the Cartridge Alignment Value47
  - Figure 27. the Cartridge Calibration Window in the Control Center47
  - Figure 31. the Motion Adjust Window48
- Motion Adjustment48
Frame Gap48
- Figure 34. Frame Gaps on the Plot49
- Unexplained Frame Gaps49
- Figure 37. the Ink Stall Can Crack if the Cartridge Door Is Not Closed and Locked50
- Ink Cartridge Stall Problems50
Noisy Carriage Movement50
Mechanical, Electrical, and Electronic Diagnostics51
- Figure 39. Replacing the Fuse51
- No Power to the Flexjet51
- Electrical Problems52
- Figure 40. a Good Transitor on the Left; the One on the Right Is Blown52
- Troubleshooting Sensors52
- General Mechanical / Electrical Issues53
- Figure 41. Testing the Y-Axis Motor54
- Motor Problems54
- Simple Electrical Diagnostics Test54
- Testing a Motor54
- Logic Board Assembly Troubleshooting55
- Logic Board Troubleshooting Steps (Revision 2)56
Service & Support58
Getting Help58
Customer Service59
Chapter 4 Repair Procedures61
- Figure 42. Mechanical, Electrical and Electronic Diagnostics Flow Chart61
Maintenance Procedures61
- Repair Procedures61
Requesting Service62
Carriage Procedures63
- Flexjet Carriage Replacement63
- Flexjet Cable Replacement69
Service Station Procedures77
- Y Fine Adjustment for the Service Station77
Logic Board Procedures83
- Logic Board Replacement83
- Figure 83. Carefully Unplug Connections to the Board84
- Updating the Firmware86
- Figure 86. Remove the Keypad Screws and Bracket. Unplug the Keypad Cable87
Keypad Procedures87
- Keypad Replacement87
- Y-Axis Procedures88
- Y-Axis Belt Adjustment88
- X-Axis Procedures89
Chapter 5 Parts & Drawings91
Flexjet BOM (Bill of Materials)91
Ioline Flexjet (Exploded View)94
Ioline Flexjet (Electronics View)95

Ioline FlexJet - Figure 17. Carriage Assembly with Cover on

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