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janitza UMG 503 User Manual

janitza UMG 503
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Universal Measuring Device
UMG 503
Operating instructions
Doc. No.: 1.016.033.r Series IV SW. Rel.: 3.xxx
Janitza electronics GmbH
Vor dem Polstück 1
D-35633 Lahnau
Support Tel. (0 64 41) 9642-22
Fax (0 64 41) 9642-30
e-mail: info@janitza.de
Internet: http://www.janitza.de
Mean value
Displayed phase,
- Outer conductor against N,
- Phase to phase,
- Sum measurement.
Peak values
Lowest values
Mark for the selected ring
buffer values
Consumption
Delivery
Key 1
Indication of operation
mode
Key 3
Key 2
Current transformers
Harmonic number/Tariff
number
Voltage transformer
Device address

Table of Contents

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janitza UMG 503 Specifications

General IconGeneral
Device TypePower Quality Analyzer
Measurement CategoryCAT III 600V
MountingDIN Rail
Frequency Range45...65Hz
Energy MeasurementYes
Data LoggingYes
DisplayGraphic LCD
Communication InterfacesEthernet, RS485
ProtocolsModbus RTU/TCP, Modbus RTU
Operating Temperature-10°C to +55°C
Storage Temperature-25...+70°C

Summary

Warning Symbols

Electrical Hazards and Protective Earth

Symbols for dangerous voltage and protective wire connection.

General Information

Receipt Control

Procedure for checking delivery contents and ensuring safe use.

Usage Guidelines

Instructions for proper and safe operation by qualified personnel.

Maintenance and Service

Maintenance Procedures

Steps for device maintenance, cleaning, battery, and disposal.

Technical Support

Contact information and required details for technical assistance.

Product Overview

Intended Use

Description of the device's purpose and application scope.

Functional Description

Explanation of the device's measurement system and data handling.

Initial Setup

Auxiliary Voltage Connection

Guidelines for connecting the auxiliary voltage supply.

Measuring Voltage and Current Setup

Procedures for connecting voltage and current transformers.

RS485 Interface Cable

Details on bus structure, termination, and cable specifications.

Installation Procedures

Connect Auxiliary Voltage

Connecting the auxiliary voltage to the UMG503.

Connect Measurement Inputs

Connecting current and voltage transformers to the device.

Connect Interface

Connecting RS485 or RS232 interfaces for communication.

Error Removal and Troubleshooting

Display and Current Measurement Errors

Troubleshooting common issues like dark display, no current, or low current.

Voltage Measurement Errors

Diagnosing and resolving voltage measurement issues.

Phase and Data Errors

Addressing phase shift errors and data loss due to battery.

Advanced Troubleshooting

Power and Time Errors

Resolving issues with real power indication and time settings.

Device Malfunction

Procedures for addressing cases where the device is not working correctly.

Device Operation

Key Functions

Explanation of the three keys and their functions in different modes.

Navigation Menu

How to navigate between measured values, SELECT, CONF, and PROG menus.

Measured Value Display

Indication Overview

How the UMG503 displays up to three measured values simultaneously.

Retrievable Quantities

List of all measurable and calculable quantities.

Manufacturer's Measured Value Settings

Voltage and Current Values

Manufacturer's default display settings for voltage and current.

Power and Energy Values

Manufacturer's default display settings for power and energy.

Manufacturer's Measured Value Settings (Continued)

Frequency and Cos(phi) Values

Manufacturer's default display settings for frequency and power factor.

Energy Tariffs

Manufacturer's default display settings for energy consumption by tariff.

Manufacturer's Measured Value Settings (Continued)

Harmonic and Sum Values

Manufacturer's default display settings for harmonics and sum values.

System Information Values

Manufacturer's default display settings for date, time, and serial number.

Accessing Additional Information

Mean Value Details

How to view mean values, including averaging times.

Minimum and Maximum Values

Viewing Min/Max Values with Date/Time

How to access and view minimum/maximum values with their occurrence date and time.

Energy Measurement Details

Real Energy Measurement

How to view real energy consumption and supply data.

Reactive Energy Measurement

How to view reactive energy data, including starting and running times.

Peak Value Measurement

Real Power EMAX

Explanation of EMAX calculation and averaging periods.

EMAX Monthly Peak Values

How EMAX peak values are saved and overwritten monthly and yearly.

Resetting Measurement Periods

Resetting Real Power EMAX

How to reset the measuring period for EMAX and the consequences.

Advanced Measurement Parameters

Current Measurement Without Voltage

How current is measured when voltage input is missing.

Harmonics Analysis

Explanation of harmonics, THD, and partial harmonics.

Programming Functions

Deleting Energy Data

How to delete real and reactive energy data via keyboard or serial interface.

Managing Historical Data

Deleting Highest and Lowest Values

Procedures for deleting highest and lowest recorded values.

Deleting All Min/Max Values

How to clear all minimum and maximum values from memory.

Separate Min/Max Value Deletion

Deleting Min/Max Values Individually

Step-by-step guide to deleting individual min/max voltage values.

Ring Buffer Configuration

Selecting Mean Values for Storage

How to select which mean values are stored in the ring buffer.

Data Storage Management

Averaging Time Settings

How to assign and change averaging times for mean values.

Measurement Period Duration

Setting the duration for the real power EMAX measurement period.

Memory Areas

Overview of the UMG 503's memory structure (event, peak/lowest, ring buffer).

Ring Buffer Storage Period

Estimating Storage Duration

How to check and estimate the period of storage for the ring buffer.

Data Formats and Ring Buffer

Ring Buffer Data Formats

Description of compressed and uncompressed data formats in the ring buffer.

Reading Ring Buffer Data

How to read data from the ring buffer using Modbus.

Reading Data Sets from Ring Buffer

Example: Reading Last Saved Data Set

Demonstrates reading the most recent data set from the ring buffer.

Example: Reading All Saved Data Sets

Procedures for reading all data sets from the ring buffer.

Device Configuration

General Settings

Overview of configurable parameters like transformers, interfaces, and addresses.

Specific Configuration Options

Details on configuring clock, software release, contrast, and passwords.

Configuration Data Reference

Transformer and Interface Settings

Table detailing primary/secondary ratios for transformers and serial interface settings.

Output, Event, and Input Settings

Configuration options for relay outputs, event memory, and auxiliary inputs.

Detailed Configuration Settings

Tariff Times and Date/Time Settings

Configuration of tariff schedules, date, time, and DST.

Device Information and Security

Settings for software release, serial number, LCD contrast, and user password.

Transformer Configuration

Current Transformer Ratio Setup

How to configure the primary and secondary current transformer ratios.

Voltage Transformer Ratio Setup

How to configure the primary and secondary voltage transformer ratios.

Serial Communication Interfaces

RS485 Interface Configuration

Setup for RS485 communication, including protocols and terminal resistance.

RS232 Interface Configuration

Setup for RS232 communication, including protocols and connection diagrams.

Modem Connection

How to connect the UMG 503 to an external modem via RS232.

Device Address Configuration

Setting the Device Address

How to set a unique address for devices on a bus system.

Data Recording Configuration

Enabling/Disabling Data Recording

How to configure the device to record data to its memory areas.

Limit Monitoring Setup

Internal Relay Outputs

Configuring limits for internal relay outputs (K1, K2).

External Relay Outputs

Connecting and configuring external relay outputs via WAGO bus coupling.

Assigning Limits and Values

Setting Sum Real Power Limits

Example of assigning limits to sum real power.

Setting Real Power EMAX Limits

Example of assigning limits to Real Power EMAX.

Real Power Sequence Chart Example

Example illustrating relay output behavior based on real power limits.

Three-Wire Measurement Configuration

Enabling Three-Wire Measurement

How to enable and select the three-wire measurement option.

Net Frequency Configuration

Setting Net Frequency Determination

How to configure the device to automatically determine or use a stable net frequency.

Measured Value Rotation

Configuring Display Rotation Times

Setting the time interval for automatic display rotation.

Activating Measured Value Rotation

How to activate the feature to cycle through measured values automatically.

Programmed Measured Value Selection

Selecting Values for Display Rotation

How to choose specific measured values for the rotation feature.

Analogue Output Configuration

Internal Analogue Output Setup

Configuring the internal analogue output for current (0-20mA or 4-20mA).

External Analogue Output Setup

Connecting and configuring external analogue outputs.

External Analogue Output Configuration

Analogue Output Number Indication

How external analogue outputs are identified in the configuration menu.

Assigning Measured Values to Outputs

Selecting and assigning measured values to specific analogue outputs.

Analogue Output Scaling

Setting Scale Start and End Values

Defining the range for analogue output signals.

Setting Output Range

Configuring the output range (0-20mA or 4-20mA) for the internal analogue output.

Analogue Output Programming Examples

Sum Real Power Output Configuration

Example of programming the analogue output for sum real power.

Cos(phi) Output Configuration

Example of programming the analogue output for power factor.

Pulse Output Configuration

Assigning Energy Values to Pulse Output

How to assign energy types (real, reactive) to the pulse output.

Setting Pulse Valency

Pulse Valency Calculation and Setup

How to set the energy value per pulse for the output.

Event Memory Management

Configuring Event Saving

Setting the number of events to be saved in the event memory.

Auxiliary Input Functions

Reset Real Power EMAX via Auxiliary Input

Using auxiliary input to reset the real power EMAX measurement.

Tariff Changeover via Auxiliary Input

Controlling tariff changes using the auxiliary input.

Clock Synchronization via Auxiliary Input

Synchronizing the device clock using the auxiliary input.

External Digital Input Programming

Programming Auxiliary Input Functions

How to program functions like reset, tariff changeover, and clock sync using digital inputs.

Tariff Changeover Options

Internal Tariff Changeover

How tariff changes are managed internally via time programs.

External Tariff Changeover (Option)

Using auxiliary input for external tariff changeover.

Internal Tariff Changeover Programming

Programming Time Programs for Tariffs

Setting up time programs for internal tariff changeovers.

Clock and Time Settings

Setting Date and Time

How to set the device's date and time accurately.

Summer/Winter Time Changeover

Configuring automatic or manual summer/winter time adjustments.

Device Information

Software Release and Serial Number

Information about the device's software version and unique serial number.

LCD Contrast Adjustment

How to adjust the LCD display contrast for optimal viewing.

Password Protection

Password Types

Overview of user, master, and clearance passwords.

Clearance Password for Options

How to use the clearance password to release optional functions.

User and Master Password Management

User Password Functions

Functions related to user passwords, including locking and resetting.

Master Password Functions

Functions related to the master password for service purposes.

Communication Protocols

Transmission Protocols Overview

Available protocols for connecting the UMG 503 to field bus systems.

Service Protocol and Modem

Details on the service protocol and modem connection setup.

Modbus RTU Communication

Modbus RTU Data Retrieval

How to retrieve data using Modbus RTU protocol, including addresses and formats.

Modbus RTU Transmission Parameters

Settings for baud rate, data bits, parity, and stop bits.

PROFIBUS DP Communication

PROFIBUS DP Interface Setup

Requirements and settings for operating the UMG 503 with PROFIBUS DP.

Protocol Configuration

How to set the PROFIBUS DP protocol and baud rate.

Profibus DP Versions and Protocols

Profibus DP V0 and V1

Differences between Profibus DP V0 and V1 for data transmission.

Higher Protocol for Data Transmission

Using a GSD file for transmitting more measured values via PROFIBUS DP.

Integer Format Data Transmission Example

Measured Values in Integer Format

Example of transmitting measured values in integer format to a PLC.

Floating Point Format Data Transmission Example

Measured Values in Floating Point Format

Example of transmitting measured values in floating point format to a PLC.

GSD File for PROFIBUS

Creating a GSD File

Steps to create a GSD file for PROFIBUS configuration.

Binding GSD File into Application

Instructions on integrating the GSD file into a PLC program.

Serial Interface Connections

RS485/RS232 to PC Connection

Diagrams and setup for connecting to a PC via RS485/RS232.

Modem to PC Connection

Diagram for connecting the device to a PC via modem.

RS232 Direct PC Connection

Diagram for direct PC connection using RS232.

RS485 to PLC Connection

Diagram for connecting to a PLC via RS485.

RS485 to WAGO I/O Connection

Diagram for connecting to a WAGO I/O system via RS485.

Data Tables and Formats

Table Overview

Listing of all available data tables in the manual.

Data Format Descriptions

Explanation of data types like char, word, long, float, and double.

Table 1a: Measured Values (Floating Point)

Current, Voltage, and Power Values

Table listing current, voltage, and power measured values in float format.

Harmonic and EMAX Values

Table listing harmonic and EMAX values in float format.

Table 1b: Measured Values (Floating Point)

Harmonic Distortion and Current Values

Table listing harmonic distortion and current values in float format.

Table 2: Energy (Floating Point)

Real and Reactive Energy Values

Table detailing real and reactive energy values in float format across tariffs.

Table 3a: Time Information

Time for Min/Max Values and System Time

Table mapping measured values to time information and system time.

Table 3b: Time Information

Time for Min/Max Values and Changeover

Table mapping harmonic and EMAX values to time information and changeovers.

Table 4 & 5: Averaging Times and Control Word

Averaging Times Reference

Table listing averaging times for various measured values.

Internal Control Word Functionality

Description of the internal control word bytes and their functions.

Table 6a & 6b: Measured and Mean Values (Integer)

Measured Values in Integer Format

Table detailing measured values like current, voltage, and power in integer format.

Mean Values in Integer Format

Table detailing mean values in integer format.

Table 6c & 6d: Max/Min Values (Integer)

Maximum Values in Integer Format

Table listing maximum values for various parameters in integer format.

Minimum Values in Integer Format

Table listing minimum values for various parameters in integer format.

Table 7: Energy (Integer)

Energy Values in Integer Format

Table detailing energy values (real, reactive) in integer format.

Table 8: Measured Value Scaling

Scaling of Integer Measured Values

How measured values are scaled using factors for integer format.

Table 9: Inputs and Outputs

Input Bit Assignments

Mapping of bits to functions for inputs (remote control, tariffs).

Output Bit Assignments

Mapping of bits to functions for outputs (limit violations, auxiliary input).

Table 10: EMAX-Peak Values

Real Power EMAX Peak Value Storage

Details on how EMAX peak values are stored by tariff and month.

PSWbasic Software

Software Capabilities

Overview of PSWbasic features like configuration, data readout, and GSD file creation.

Required Hardware and Software

System requirements for installing and running the PSWbasic software.

Configuring the UMG 503 with PSWbasic

UMG 503 Configuration Options

How to perform simple or expanded configurations using the software.

GSD File Creation and Usage

Process of creating and binding GSD files for PROFIBUS communication.

WAGO I/O System Integration

Function Clamps and Outputs

Details on WAGO function clamps for digital and analogue I/O.

Installation Instructions for WAGO System

Guidelines for connecting the UMG 503 to the WAGO bus coupling.

Bus Coupling Communication

UMG503 Bus Coupling Interface

Diagrams showing RS485 and RS232 connections for bus coupling.

Indicating Range and Accuracy Specifications

Measurement Ranges and Accuracy

Table detailing the indicating range and measuring accuracy for various quantities.

Technical Data Specifications

Environmental and Electrical Conditions

Specifications for ambient conditions, voltage, inputs, protection, and testing.

Performance and Output Specifications

Details on measurement rates, outputs, interfaces, weight, and accuracy.

Standards and Safety Guidelines

Information on interference resistance, safety standards, and protection classes.

Physical Design and Mounting

Panel Mounting Design

Dimensions and back-side connections for panel mounting.

DIN Rail Mounting Design

Details for DIN rail mounting, including wiring diagrams.

Connection Example Diagram

Complete Wiring Diagram

A comprehensive connection example illustrating all major terminals and interfaces.

Quick Start Configuration Guide

Current Transformer Setup

Brief instructions for configuring the current transformer settings.

Voltage Transformer Setup

Brief instructions for configuring the voltage transformer settings.

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