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Jasic EVOLVE 200 User Manual

Jasic EVOLVE 200
56 pages
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EVOLVE 200 USER MANUAL
EVOLVE 200
USER MANUAL
REV.20201219

Questions and Answers:

Jasic EVOLVE 200 Specifications

General IconGeneral
Input Voltage230V
Output Current Range10-200A
Duty Cycle60% @ 200A
Weight7.5kg
Dimensions365 x 135 x 277mm
Input PhaseSingle Phase
Input Frequency50/60Hz
Ieff16A
Duty Cycle @ 40°C60% @ 200A
U072V
Protection ClassIP21S
ProcessMMA, TIG

Summary

1. Product Overview

1.1 Conformity Declaration

Details compliance with industry standards and regulations.

1.1.1 Re2T/4T Norm

Information on product disposal and environmental responsibility.

1.1.2 Safety Precautions

Key safety warnings regarding electric shock, fumes, and arc rays.

General Safety Warnings

Covers fire, burns, noise, pacemaker, and explosion hazards.

1.1.3 Ecodesign Regulations

Details the machine's compliance with Ecodesign regulations and efficiency standards.

Serial Number Plate Reference

Explains the information found on the machine's serial number plate.

Typical Gas Usage for MIG/MAG

Provides guidance on gas consumption for different materials in MIG/MAG welding.

1.2 Front Panel General Descriptions

Provides an overview of the welding machine's front panel layout and controls.

1.2.1 Button Descriptions

Details the function of each button on the front panel.

1.2.2 Knob Functions

Explains the purpose of the control knobs on the front panel.

1.2.3 Front Panel Command Descriptions

Illustrates and describes the front panel controls and display.

1.3 Boot Up Process

Covers the initial boot-up sequence, self-test, and display information.

1.3.1 Boot Up Interface Descriptions

Describes the initial display shown upon powering on the machine.

1.3.2 Boot Up Self-Test

Explains the self-test procedure performed when the machine starts up.

1.3.3 Machine Software Upgrade

Details the process for updating the machine's firmware.

1.4 Machine Components Identification

Identifies key components of the welding machine with corresponding codes and descriptions.

1.5 Main Parameters

Lists the key technical specifications and parameters of the welding machine.

1.6 Wi-Fi Connection

Explains how to connect to Wi-Fi and interpret LED indicators.

1.6.1 LED Meanings Legend

Explains the indicators and symbols used for Wi-Fi connection status.

1.6.2 LED Meanings Instructions

Provides detailed instructions for interpreting LED indicators for Wi-Fi and other functions.

2. Instructions for Welding Function

2.1 Welding Mode Instructions

Explains how to select between MMA, TIG, and MIG welding modes.

2.2 Welding Operate Mode

Explains the 2T, 4T, and Spot welding modes, detailing timing and current sequences.

4T 2T/4T + Glick Function

Describes variations of the 4T mode with Glick function, including slope adjustments.

2.3 Welding Materials Selection

How to select welding materials and specifications using the PROG button.

2.4 Welding Technology Parameters

How to adjust welding technology parameters using SET/JOB button and encoders.

2.5 Welding Storage Groups

Details the function for storing multiple welding process parameters.

2.6 MMA Welding Function

Explains the connection and VRD function for MMA welding.

2.6.3 MMA Manual Mode Setting

Guides through setting up MMA welding in manual mode, including display and parameter adjustments.

2.6.3.1 MMA Welding Display

Shows the display configuration for MMA welding with examples.

2.6.3.2 Parameters Setting

Explains parameter selection for MMA welding, including material and current adjustments.

2.6.4 MMA Synergic Mode Setting

Details setting MMA welding in synergic mode, including material and electrode adjustments.

MMA Synergic Materials and Electrode Size

Table listing synergic materials and corresponding electrode sizes for MMA welding.

2.7 TIG Welding Function

Explains the connection and display/function instructions for TIG welding.

2.7.2 TIG Welding Display

Shows the TIG welding display with example settings.

2.7.2.1 TIG Electrode Adjustments

Guides on selecting TIG type, material, and tungsten diameter for welding.

2.7.2.3 2T/4T Setting

Explains how to set the 2T/4T operating modes for TIG welding.

2.7.2.4 SETTING Menu

Details accessing technical parameters, job selection, and factory restore options.

2.7.3 SETTING TIG PULSE

Guides on setting TIG PULSE mode, including electrode adjustments and 2T/4T settings.

2.7.4 SETTING TIG MIX

Details setting TIG MIX mode, including electrode adjustments and 2T/4T options.

2.7.5 TIG Standard Setting

Explains the default settings for TIG standard mode and display information.

2.7.6 TIG Glick Function

Describes the Glick function for adjusting output current during TIG welding.

2.8 MIG Welding Function Instructions

Explains MIG welding connection and display functions.

2.8.1 MIG Welding Connection

Explains how to connect the gas bottle, MIG gun, and earth cable.

2.8.2 MIG Welding Display

Shows the MIG welding display with last session, program, material, and current/voltage data.

2.8.2.1 WIRE LOADING: INC WIRE function

Details the procedure for loading wire into the MIG torch using the INCH WIRE function.

2.8.2.2 SETTINGS IN MIG TYPE

Lists the available MIG welding types: Standard Manual, Synergic, Pulse, and Twice Pulse.

2.8.2.4 MIG Welding Material Setting

Explains how to select the welding material for MIG operations.

2.8.2.5 MIG Solder Wire Diameter

Details how to select the appropriate wire diameter for MIG welding.

2.8.2.6 MIG Welding Gas Setting

Guides on selecting the correct gas type for MIG welding.

2.8.2.7 2T/4T Setting

Explains how to set the 2T/4T operating modes for MIG welding.

2.8.2.8 SETTINGS IN MIG MODE

Covers accessing setting menus for Technical Parameters, Job selection, and factory restore.

2.8.3 MIG Jobs

Details the MIG job management system, including updating, saving, and loading jobs.

2.8.3.1 UPDATE JOB

Details how to update an existing MIG welding job with modified data.

2.8.3.2 SAVE IN A NEW JOB

Explains how to save the current working data as a new MIG welding job.

2.8.3.3 Job LOAD

Describes the two methods for loading existing MIG welding jobs.

2.8.3.4 MAKE a NEW JOB

Guides through the process of creating and saving a new MIG welding job.

2.8.3.5 Job MAKER

Details using the Job Maker for defining job descriptions and protection levels.

2.8.3.6 Job PROTECTION

Explains the different job protection levels and their effects on data editing.

2.8.4 MIG Manual Mode Setting

Covers setting MIG manual mode, including wire speed and arc voltage adjustments.

2.8.5 MIG Synergic Mode Setting

Details setting MIG synergic mode, including material, wire, gas, and 2T/4T options.

2.8.6 MIG PULSE Mode Setting

Guides setting MIG PULSE mode, including synergic selection, 2T/4T, and current adjustments.

ARC VOLTAGE Adjustment

Explains how to set the ARC VOLTAGE using the KNOB2.

Wire Consumption Information

Describes how to display wire consumption in mt/min or g/min.

3. Instructions for Mobile Application

3.1 Remote Controls

Details the operation of digital MIG/TIG torches and analog pedals.

3.2 Remote Control App Mobile

Explains how to use the mobile app for machine data control and monitoring.

4. Torch and Remote Control Availability

Torch and Remote Control Types

Lists available torch and remote control types and their connection pinouts.

4.1 Remote Control Connection

Provides detailed wiring diagrams for connecting various remote controls and torches.

5. Alarms and Troubleshooting

Alarm Code Descriptions

Lists alarm codes, descriptions, user actions, and potential causes.

Further Alarm Code Descriptions

Lists additional alarm codes, descriptions, user actions, and potential causes.

Appendix 1 Spare Functions

Fan Control

Explains the automatic fan control based on internal inverter temperature.

Optional Functions via JTE Cloud

Describes optional functions available through the JTE Cloud platform.

JTE Cloud Platform Usage

Guides on registering, logging in, and utilizing the JTE Cloud for machine monitoring.

Software Update via JTE Cloud

Details how to update firmware versions using the JTE Cloud interface.

Welding Procedure Test Report

Accessing Weld List and Reports

Explains how to access the weld list and individual welding procedure test reports.

Welding Procedure Test Report Details

Shows the detailed report for a specific weld ID, including quality and parameters.

Welding Data and Parameters

Displays welding data, parameters (mode, PRG, settings), and results.

Costs and Consumption Analysis

Provides a breakdown of costs and consumption (energy, labor, wire, gas) for a weld.

Appendix 2 Machine Schematics

Main Control Board Schematics

Detailed schematic diagram of the main control board and its connections.

Appendix 3 Spare Part List

Spare Parts Identification

Lists spare parts with corresponding numbers, descriptions, and reference numbers.

Appendix 4 TIG Synergic Programs

TIG Synergic Material and Electrode Size

Table showing synergic programs for TIG welding based on material and electrode size.

Appendix 5 MIG Synergic Programs

MIG Synergic Programs Table

Table detailing MIG synergic programs by weld mode, material, wire diameter, and gas.

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