KMT STREAMLINE SL-IV 100 - Page 54

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SECTION 4

MAINTENANCE

Jan 2002

Page 4-8

05114590

Table of Contents

Default Chapter3
- Table of Contents3
Section 1 Introduction7
- Standard Equipment8
- Functional Description9
- Functional Features9
- Questionnaire10
- Service Department10
- Spare Parts10
- Worldwide Product Support10
- Labels and Abbreviations15
- Safety15
- Safety Procedures17
- High Pressure (HP) Piping Safety19
- Emergency Medical Treatment20
1 Iv100Hp Waterjet Pump General Information7
- Physical Description7
Section 2 Installation21
- Buyer Obligations22
- Seller Obligations23
- Equipment Location/Environment24
- Installation Requirements (Utilities)24
- Service Connections25
- Tools and Equipment26
2 Installation21
- Installation Overview21
Section 3 Operation32
- Component Description33
- Operator Console33
- Operating Procedures35
- Initial Start-Up Procedure36
- Remote Operation36
- Initial Pump Start up Checks37
- Pump Operation39
- Emergency Shutdown Procedure41
- Normal Shutdown Procedure41
- Remote E-Stop Provisions41
- Shutdown Procedure41
- Fault Messages Overview42
- High Oil Temperature Shutdown42
- Water Supply Valve Reset42
- High Booster Temperature Shutdown43
- Low Oil Level Shutdown43
- High Pressure Leak Warning44
- Cutting Water Supply45
- High Pressure Water Transducer45
- Idle Shutdown45
3 Operation32
- Operation Overview32
Section 4 Maintenance47
- Scheduled Maintenance48
- General Maintenance49
- Service Log Data51
Section 5 Troubleshooting55
5 Troubleshooting55
6 Low Pressure Water System59
- Oil Cooling Water Supply59
Section 6 Low Pressure Water System59
- Cutting Water Supply60
- Normal Operating Condition60
- Operation61
- Boost Pump Pressure Adjustment62
- Low Pressure System Protection62
- Maintenance Overview63
- Water Filter Service64
- Boost Pump65
- Components66
7 High Pressure (HP) Water66
- Intensifier Disassembly and Reassembly67
- HP & LP Water Piping68
- HP Sealing Head69
- HP Cylinder71
- Hydraulic Seal Cartridge & Plunger73
- Hydraulic Cylinder Head and Hydraulic Piston75
- Intensifier Subassemblies Inspection and Repair77
- Discharge HP Check Valve78
- Inlet Check Valve80
- Sealing Head81
- HP Cylinder82
- Plunger83
- Hydraulic Seal Cartridge84
- Hydraulic Piston86
- Hydraulic Cylinder88
- HP Attenuators89
- HP Dump Valve89
- Electrical Overview90
Section 8 Electrical System90
- Control Circuits and Logic91
- Operation92
- Maintenance Overview94
- Proximity Switch Service94
- Optical Relay Switch Service95
8 Electrical System90
- Motor Starter Circuit90
Section 9 Hydraulic System96
- Features97
- Components98
- Hydraulic Pressure Adjustment99
- Operation99
- Hydraulic System Pressure Protection100
- Motor/Hydraulic Service Maintenance101
- Manifold Service102
- Motor Service102
- Components104
9 Hydraulic System96
- Overview96
Section 10 Recirculation System104
- Operation105
- System Pressure Protection106
- Maintenance Overview107
- Equipment Specifications111
10 Recirculation System104
Section 11 Specifications111
11 Specifications111
- Torque Specifications114
- Cutting Water Specifications115
- Cooling Water Specifications116
- Orifice Support Capacity116

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