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Kuka KL 1500-3 User Manual

Kuka KL 1500-3
151 pages
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Issued: 16.06.2010
Version: MA KL 1500-3 T S 141215 V1 en
KUKA Roboter GmbH
Linear Units
KL 1500-3; KL 1500-3 T; KL 1500-3 S
Assembly and Operating Instructions
Serial Number 141215

Table of Contents

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Kuka KL 1500-3 Specifications

General IconGeneral
Payload Capacity1500 kg
Degrees of Freedom6
Weightapprox. 7200 kg
ControllerKUKA KRC
Number of Axes6
Mounting PositionFloor
Payload1500 kg
Axes6
Installation PositionFloor
Protection ClassIP 65

Summary

1 Introduction

1.1 Documentation for the Linear Unit

Details the components of the linear unit documentation.

1.2 Warnings and Notes Representation

Explains the meaning of safety pictograms and notes.

2 Purpose

2.1 Target Group Definition

Defines the intended audience and required knowledge for users.

2.2 Intended Use Description

Describes the proper and improper uses of the linear unit.

3 Product Description

3.1 Linear Unit Description

Details the linear unit, its variants, components, and design.

3.2 Options Overview

Discusses optional features like working range monitoring.

4 Technical Data

4.1 Basic Data

Provides fundamental technical specifications like type, speed, and payload.

4.2 Principal Dimensions

Presents diagrams and measurements of the linear unit and carriage.

4.3 Plates and Labels

Details the identification plates and labels on the unit.

4.4 Order-Specific Technical Data

Refers to specific technical data for ordered configurations.

5 Safety

5.1 General Safety Information

Covers liability and general safety principles for industrial robots.

5.2 Personnel Classification

Outlines roles and responsibilities of personnel involved.

5.3 Workspace, Safety, and Danger Zones

Defines and illustrates workspace, safety zone, and danger zone concepts.

5.4 Protective Equipment Overview

Lists and describes various protective measures and equipment.

5.5 Safety Measures

Lists general safety measures and procedures for various modes.

5.6 Applied Norms and Regulations

Lists relevant norms and regulations for machinery safety.

6 Planning

6.1 Mounting Base Requirements

Details the requirements and components for the mounting base.

6.2 Foundation Data

Provides information on foundation loads and concrete requirements.

6.3 Connecting Cables and Interfaces

Explains cable routing, lengths, and interface requirements.

7 Transportation

7.1 Assemblies and Components Transportation

Covers measures for packing and marking components for transport.

7.2 Beam Transportation

Details methods for transporting beams using forklifts or cranes.

8 Start-up and Recommissioning

8.1 Mounting Base Installation

Step-by-step guide for installing the mounting base with anchors.

8.2 One-Piece Beam Installation

Instructions for attaching a linear unit with a single beam section.

8.3 One-Piece Beam Removal

Procedure for removing a linear unit with a single beam section.

8.4 Multi-Part Beam Installation

Steps for assembling a linear unit with a multi-section beam.

8.5 Multi-Part Beam Removal

Instructions for dismantling a linear unit with a multi-section beam.

8.6 Energy Supply System Installation

Details the installation of the energy supply system and trough.

8.7 Energy Supply System Removal

Steps for safely removing the energy supply system.

9 Maintenance

9.1 Maintenance Table

Outlines scheduled maintenance tasks, intervals, and lubricants.

9.2 Linear Unit Cleaning

Provides instructions and precautions for cleaning the linear unit.

10 Adjustment

10.1 Backlash Adjustment

Explains how to measure and adjust the backlash in the drive system.

10.2 Roller Adjustment

Describes how to adjust centric and eccentric rollers for proper guidance.

11 Repair

11.1 Drive Assembly Exchange

Step-by-step guide for removing and installing the drive assembly.

11.2 Servomotor Exchange

Explains how to separate and replace the servomotor.

11.3 Upper/Lower Rollers Exchange (Auxiliary Device)

Describes using an auxiliary device to replace rollers.

11.4 Upper/Lower Rollers Exchange (No Auxiliary Device)

Describes roller replacement without special tools.

11.5 Side Rollers Exchange

Explains how to exchange the lateral (side) rollers.

11.6 Carriage Exchange

Describes methods for removing and installing the carriage.

12 Electrical Installations

12.1 Linear Unit Electrical Installations

Covers the electrical connections and components for the linear unit.

12.2 Options Electrical Installations

Details electrical connections for optional features.

13 Decommissioning, Storage, and Disposal

13.1 Decommissioning Procedure

Steps for safely removing the linear unit from the system for storage or transport.

13.2 Storage Guidelines

Guidelines for proper long-term storage of the linear unit.

13.3 Disposal Information

Information on material composition and proper disposal procedures.

14 Options

14.1 Working Range Monitoring (Welded)

Explains the working range monitoring system, its components, and function.

14.2 Connecting Cables for Working Range Monitoring

Specifies cable designations and connections for the monitoring system.

15 Appendix

15.1 Safety Data Sheets

Contains safety data for lubricating greases and anticorrosive agents.

16 KUKA Service

16.1 Requesting Support

Information on how to request technical support and required details.

16.2 KUKA Customer Support

Lists contact information for KUKA customer support globally.

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