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Kuka KL 1500-3 - Lateral Removal of Carriage; Lateral Installation of Carriage

Kuka KL 1500-3
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90 / 151 Issued: 16.06.2010 Version: MA KL 1500-3 T S 141215 V1 en
KL 1500-3; KL 1500-3 T; KL 1500-3 S
11.6.1 Lateral removal of carriage
Preconditions If the carriage concerned is rigidly connected to a second carriage (tender
arrangement), they must be disconnected prior to the removal of the car-
riage.
All connecting cables must be disconnected at the robot. The energy sup-
ply chain must be removed from the carriage.
Procedure 1. Remove the robot in accordance with the operating instructions.
2. Release and unplug the equipotential bonding (ground conductor) on the
carriage.
3. Unscrew the energy supply chain from the driver and set it down.
4. Remove the drive assembly as described in Section
(>>> 11.1.1 "Removing the drive assembly" page 73).
5. Move the carriage away from the proposed disassembly position.
6. Secure the carriage to be removed so that it cannot be moved unintention-
ally.
7. Remove the bar with crash elements at the disassembly position.
8. Retract the cleaning brushes at the upper rollers.
9. Loosen the nuts on all eccentric rollers (E).
10. Disengage all eccentric rollers (E) by rotating counterclockwise or clock-
wise at the eccentric bolt.
11. Fasten the carriage to the lifting tackle using four M28 DIN580 eyebolts.
12. Slightly raise the carriage.
13. Remove the motion safeguards from the carriage.
14. Move the carriage sideways onto the tracks.
15. Set the carriage down onto a wooden support.
11.6.2 Lateral installation of carriage
Preconditions All six eccentric rollers must be slackened.
Procedure 1. Fasten the carriage to the lifting tackle using four M28 DIN580 eyebolts.
2. Move the carriage onto the tracks from the side.
Warning!
Unintentional motion of the robot and the linear unit can result in danger to
persons and materials. If the robot and the linear unit have reached their dis-
assembly position, shut down the system and take measures to prevent it
from being switched on again unintentionally. If several robots or linear units
are in a system, these must also be switched off and secured against being
switched on again unintentionally.
Warning!
When moving the carriage out of the tracks, sudden changes in the position
of the carriage and the load can occur.
Risk of injury and damage to property!
Warning!
Unintentional motion of the robot and the linear unit can result in danger to
persons and materials. If the robot and the linear unit have reached their dis-
assembly position, shut down the system and take measures to prevent it
from being switched on again unintentionally. If several robots or linear units
are in a system, these must also be switched off and secured against being
switched on again unintentionally.

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