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Kuka KL 1500-3 - 8.4 Multi-Part Beam Installation

Kuka KL 1500-3
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58 / 151 Issued: 16.06.2010 Version: MA KL 1500-3 T S 141215 V1 en
KL 1500-3; KL 1500-3 T; KL 1500-3 S
Procedure 1. Remove the robot in accordance with the operating instructions.
2. Release and unplug the equipotential bonding (ground conductor) on the
carriage.
3. Remove the energy supply system; see Section (>>> 8.7 "Removing the
energy supply system" page 64).
4. Clean the tracks and racks and protect them against corrosion.
5. Remove the hexagon bolts (>>> Fig. 8-3) (5, 7) and lock washers.
6. Lift up and remove the linear unit using a crane or a fork lift truck.
7. If the linear unit is not to be reinstalled, it must be protected against corro-
sion in accordance with (>>> 13 "Decommissioning, storage and dispos-
al" page 103) before being put into storage.
8.4 Installing a linear unit with a beam made up of several parts
Preconditions Beam of the linear unit consists of several parts.
Beam of the linear unit is dismantled ready for transportation.
The bedplates are anchored to the floor as described in Section
(>>> 8.1 "Installing the mounting base" page 55).
The connecting cables and energy supply system cables are installed on
the system side.
The site of installation must be accessible with a fork lift truck or with a
crane. Observe the minimum payload capacity.
Warning!
Unintentional motions of the linear unit, the robot and affected system com-
ponents can cause injuries and damage to property. If work is carried out on
an operational linear unit, the linear unit, the robot and affected system com-
ponents must be secured by activating the EMERGENCY STOP button.
Warn all persons concerned before putting it back into operation.
Fig. 8-3: Installation
1Track 6Plate
2 Beam 7 Hexagon bolt
3 Side strip 8 Hexagon nut
4 Strip 9 Weld seam
5 Hexagon bolt

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