57 / 151Issued: 16.06.2010 Version: MA KL 1500-3 T S 141215 V1 en
8. Start-up and recommissioning
2. Level the linear unit.
Align the beam by means of hexagon bolts (7) and spirit level.
The reference surface is the tracks.
Tolerance: ± 0.1 mm/m track
3. Weld the linear unit to the plate (6) and the strip (4) using the side strips
(3).
4. Clean and repaint welds.
5. Tighten the hexagon nut (8) with a torque of M
A
= 370 Nm.
6. Remove protective coatings from the tracks and re-oil them.
7. Remove protective coatings from the racks and re-grease them.
8. Install the energy supply system; see Section (>>> 8.6 "Installing the en-
ergy supply system" page 62).
9. Connect the equipotential bonding (ground conductor) on the carriage.
10. Install the robot in accordance with the operating instructions.
11. Put the linear unit into operation in accordance with the “Start-up” chapter
of the operating and programming instructions for the KUKA System Soft-
ware (KSS) and the “Start-up” chapter of the operating instructions for the
robot controller.
8.3 Removing linear unit with one-piece beam
Preconditions The removal site is accessible with a fork lift truck or with a crane. Observe
the minimum payload capacity.
Fig. 8-2: Installation
1Track 6Plate
2 Beam 7 Hexagon bolt
3 Side strip 8 Hexagon nut
4 Strip 9 Weld seam
5 Hexagon bolt
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