Leuze electronic RSL 420P

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Leuze electronic GmbH + Co. KG

In der Braike 1

73277 Owen / Germany

Phone: +49 7021 573-0

Fax: +49 7021 573-199

www.leuze.com

info@leuze.com

Leuze electronic GmbH + Co. KG RSL 420P 2

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Table of Contents3
About this Document7
Other Applicable Documents7
Downloading Configuration Software from the Internet7
Used Symbols and Signal Words7
Checklists8
Safety9
Intended Use9
Vapors, Smoke, Dust, Particles10
Stray Light10
Obstructions in the Protective Field10
Foreseeable Misuse11
Competent Persons11
Disclaimer12
Laser Safety Notices12
Responsibility for Safety12
Device Description13
Device Overview14
Protective Function of RSL 400 Safety Sensors15
Device and Monitoring Functions15
USB Connection15
Connection Units15
Display Elements18
RSL 400 LED Indicator18
LED Indicator of PROFINET Connection Unit19
Alphanumerical Display20
Field-Of-View Display22
Mounting System (Optional)22
Loop Guard (Optional)22
Configuration and Diagnostic Software Sensor Studio23
System Requirements23
Installing Software23
User Interface25
FDT Frame Menu26
Project Wizard26
DTM Change27
User Management27
Exiting Sensor Studio27
Using Configuration Projects28
Selecting Access Level29
Identification30
Process30
Configuration30
Diagnosis30
Settings31
Functions34
Authorization Concept of Safety Sensor34
Function Modes of Safety Sensor35
One Protective Function35
Selectable Resolution for Hand, Leg and Body Detection36
Speed-Dependent Protective Function for Vehicles36
Response Time36
Configurable Start-Up Behavior37
Automatic Start/Restart37
Start Interlock/Automatic Restart37
Start/Restart Interlock (RES)38
Field Pair Changeover38
Fixed Selection of One Field Pair38
Changeover of Five Field Pairs in Changeover Mode Overlapped Monitoring40
Changeover of Ten Field Pairs in Changeover Mode Fixed Changeover Moment41
Monitoring of Field Pair Changeover43
Reference Contour Monitoring43
Field Pair Monitoring43
Signaling Functions43
Applications44
Stationary Danger Zone Guarding44
Stationary Point of Operation Guarding44
Mobile Danger Zone Guarding45
Danger Zone Safeguarding on Side-Tracking Skates47
Mounting48
Basic Infos48
Calculation of Safety Distance S48
Suitable Mounting Locations49
Mounting the Safety Sensor49
Mounting Examples52
Information on Protective Field Dimensioning54
Stationary Danger Zone Guarding57
Stationary Point of Operation Guarding60
Mobile Danger Zone Guarding on Agvs61
Minimum Distance D62
Protective Field Dimensions63
Mobile Side Guarding on Agvs64
Mounting Accessories64
Mounting System64
Loop Guard65
Electrical Connection66
Electrical Supply67
Interfaces67
Connection Unit CU400P-3M1267
Connection Unit CU400P-4M1269
Connection Unit CU400P-AIDA71
Connection Unit CU400P-AIDA-OF73
Cable Lengths According to the Operating Voltage74
Configuring the Safety Sensor75
Defining Safety Configuration75
Connecting Safety Sensor to PC77
Connection Via Ethernet Cable77
Connection Via Bluetooth77
Connection Via USB77
Communication between Safety Sensor and PC78
Determine the Configuration Project78
Configuring Protective Function80
Creating Simple Safety Configuration80
Entering Administration Parameters80
Activate Protective Function80
Creating and Configuring Protective/Warning Field Pairs80
Configuring Field Pair Monitoring83
Defining Permissible Field Pair Changeovers83
Saving Configuration83
Transferring Configuration Project to Safety Sensor84
Selecting Access Level86
Reset Safety Configuration86
Starting up the Device87
Switching on87
Aligning the Safety Sensor87
Unlocking Start/Restart Interlock87
Shutting down88
Restarting88
Starting up Replacement Scanner Unit88
Profisafe and PROFINET90
Overview90
GSDML File91
Integrating in a Profisafe Network93
Network Topology93
Addressing93
Configuring the PROFINET Control93
Configuring for the Siemens TIA Portal94
Start RSL 400 Profisafe94
Prepare the Control94
Install the GSDML File95
Start TIA Portal96
Load the Device Description File (GSDML File)97
Integrate the RSL 400P in the Project97
Connect the RSL 400P to the Control98
Add Safety Module99
Configure RSL400P Header Module100
Configure the Safety Module101
Conclude Configuration102
PROFINET Project Modules102
Project Modules for DAP 1102
Project Modules for DAP 2104
Module [M1] - SAFE_SIGNAL106
Module [M2] - SYSTEM_STATUS109
Module [M3] - SCAN_NUMBER110
Module [M4] - REFLECTOR_STATUS110
Module [M5] - PROTECTIVE_FUNCTION_A_STATUS110
Module [M6] - PROTECTIVE_FUNCTION_B_STATUS112
Module [M7] - PROTECTIVE_FUNCTION_A_VIOLATION113
Module [M8] - PROTECTIVE_FUNCTION_B_VIOLATION113
Module [M11] - SAFE_SIGNAL_PS2V4114
Module [M11] - SAFE_SIGNAL_PS2V6116
Module [M12] - SYSTEM_STATUS119
Module [M13] - SYSTEM_DATA120
Module [M14] - PROTECTIVE_FUNCTION_A_STATUS121
Module [M15] - PROTECTIVE_FUNCTION_B_STATUS123
Module [M16] - PROTECTIVE_FUNCTION_A_VIOLATION124
Module [M17] - PROTECTIVE_FUNCTION_B_VIOLATION125
Status Messages of the PROFINET Stack126
Testing127
Before the Initial Start-Up and Following Modifications127
Checklist for Integrator - to be Performed Prior to the Initial Start-Up and Following Modifications127
To be Performed Periodically by Competent Persons129
Periodically by the Operator129
Checklist - Periodically by the Operator130
Diagnosis and Troubleshooting131
What to Do in Case of Failure131
Diagnostics Displays131
Care, Maintenance and Disposal136
Changing Scanner Unit136
Cleaning the Optics Cover137
Servicing138
Disposing138
Service and Support139
Technical Data140
General Specifications140
Dimensions144
Dimensioned Drawings: Accessories146
Profisafe Status Profile153
Project Modules for DAP 1153
Project Modules for DAP 2155
Standards and Legal Regulations157
Order Guide and Accessories158
EC Declaration of Conformity161

Leuze electronic RSL 420P - Page 2

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