This document is the operator's manual for the LS Tractor models XP8084, XP8094, and XP8101. It provides comprehensive information on the safe operation, maintenance, and specifications of these tractors.
General Notices for Safety
The manual emphasizes the importance of reading and understanding the operator's manual and any associated equipment manuals before using the tractor. It outlines the scope of the manual, covering normal operation, routine service, and maintenance, but notes that periodic service, conversions, and repairs requiring specialized skills should be performed by trained service personnel. The document includes a glossary of acronyms and abbreviations for both metric and imperial units. Safety marks such as "DANGER," "WARNING," and "CAUTION" are used throughout to highlight potential hazards and proper procedures.
Key safety precautions include:
- Intended Use: The tractor is designed for agriculture (pulling, carrying, supplying power to mounted or towed equipment) and should not be used for other purposes, including light/heavy forestry applications.
- Stability: Operators must adhere to terrain gradient and stability limits to prevent overturning. Suitable driving speeds should be chosen to maintain stability, especially with loads or on slopes.
- ROPS and Seat Belt: The seat belt and Roll-Over Protective Structure (ROPS) must be used during operations where roll-over or tip-over hazards exist. ROPS is fully effective only when the driver is attached to the seat.
- Equipment Matching: Only correctly matched and firmly fixed equipment should be used. Consult specific operator's manuals for combined equipment.
- Overloaded Pulling: Avoid overloaded pulling work, as this can cause the tractor to flip over.
- Center of Gravity: Be cautious when the center of gravity increases due to loaded front-end loaders or raised three-point linkages.
- Exiting the Tractor: Always shut down the PTO, shift to neutral, and apply the parking brake before exiting.
- Modifications: Never remove, modify, or change driver protection devices or safety features. Unauthorized modifications can have serious consequences and void the warranty.
- Bystanders: Always be aware of bystanders, especially in confined areas, and keep people away from the tractor during work.
- Riders: Do not allow riders on the tractor or implements.
- Safety Interlocks: Do not attempt to bypass any safety functions.
- Genuine Parts: Use only genuine parts for maintenance and repair.
- Cleaning: Avoid injecting high-pressure water directly onto electronic parts, wiring, hot engines, or mufflers.
- Skilled Technicians: Maintenance and repair should be performed by skilled technical experts.
- Overhead Lines: Pay attention to overhead power lines and hanging obstacles.
- Electrical Storms: Do not operate the tractor during an electrical storm.
- Operator's Manual Storage: The manual should be stored in a secure place on the tractor for easy access.
Product Identification Number (PIN)
The tractor and major components are identified with PIN plates. The tractor PIN plate is on the left-hand side of the engine frame, and the engine PIN plate is on the right-hand side of the engine block. The ROPS PIN plate is on the left-hand side of the cabin rear steel plate for cabin models and on the right-hand side of the ROPS cross bracket for roll-bar models. The TM number and running hours, displayed on the instrument panel, are needed for service or parts requests.
Operation and Work
The manual details how to handle a new tractor, including check points and engine break-in procedures. It covers engine start and stop procedures, driving and stopping the tractor, and transport on public roads.
Engine Start and Stop:
- Before starting, ensure all safety checks are performed, including checking safety structures, tightening bolts/nuts, and ensuring no one is around the tractor.
- Start the engine from the driver's seat with the seat belt fastened, shuttle lever in neutral, transmission gear lever in neutral, and parking brake applied.
- Lower implements to the ground.
- Adjust rear-view mirrors and check lights.
- Do not short across starter motor terminals.
- Do not start the engine in a closed area due to poisonous exhaust gas.
- To stop, place all transmission levers in neutral or OFF, pull the throttle lever to low speed, turn the key to OFF, and remove the ignition key.
- After heavy work, run the engine at low idle for about 2 minutes before stopping to prevent damage to the turbocharger.
Driving and Stopping:
- Warm up the transmission in cold weather (5-15 minutes depending on temperature).
- Engage parking brake, set shift levers to neutral, and PTO switch to OFF during warm-up.
- When driving, connect left and right brake pedals (if fitted) and avoid using the differential lock on roads or during turns.
- Do not ride the brake or clutch pedals.
- Avoid sudden starts or stops.
- Reduce speed before sharp turns, especially with implements.
- When driving in reverse, lower engine speed and check for obstacles.
- Do not permit others, especially children, in the working area.
- On slopes, drive slowly in reverse uphill and pay attention to steering.
- Wear protection equipment and tighten the seat belt when working.
- For transport on public roads, obey traffic rules, use a beacon or SMV, and secure the tractor properly on trailers.
Instruments and Controls
The manual provides detailed descriptions of the instrument panel and various controls, including:
- Instrument Panel: Tachometer, turn signal indicators, F/N/R indicator, high beam indicator, parking brake indicator, differential lock indicator, engine coolant temperature gauge, coolant over-heat warning indicator, 540E PTO operation indicator, engine idle rpm increase indicator, 4WD indicator, air cleaner service indicator, brake pedals not latched indicator, LCD display panel (hour meter, battery voltage, ESC, FMI code, EHL mode, DEF/urea level, trailer brake pressure warning indicator, tire rolling circumference, vehicle speed, ATS malfunction, engine torque reduction, DEF level warning, SCR filter HC level warning, cold start aid, fuel level, hydraulic oil filter pressure, battery charging, engine oil pressure, low fuel level, high speed, vehicle control error, fuel filter warning, PTO speed).
- Key Switch: OFF, ON, START positions.
- Throttle Pedal: Controls engine speed.
- Clutch Pedal (MEC models only): Engages/disengages main transmission clutch.
- Brake Pedals: Used for stopping, can be operated independently or together.
- Shuttle Lever (MEC models only): Selects Forward or Reverse.
- Combination Light Switch: Controls instrument panel lights, side lights, tail lights, headlights, and horn.
- Hazard Warning Light Switch: Warns other vehicles in emergencies.
- Grille Work Light Switch (optional): Turns front grille work lights on/off.
- Beacon Lamp Switch (Cabin): Turns beacon lamp on/off.
- 4WD Switch: Engages/disengages Four-Wheel Drive.
- Differential Lock Switch (Roll-bar type): Engages differential lock for slippery ground.
- 540E PTO Switch (Roll-bar type, if fitted): Turns 540E PTO operation mode on/off.
- DeSOx Switch: Initiates the DeSOx process for the after-treatment system.
- Right-hand Controls and Cabin Pillar: Throttle lever, main gear shift lever (MEC, PSS models only), work light switch, window wiper switch, electrical power outlet socket, indoor light, audio player, differential lock switch (Cabin type), PTO switch, PTO mode switch (if fitted), 540E PTO switch (Cabin type, if fitted), Engine Speed Cruise control (ESC) switch.
- Left-hand Controls and Seat: Range gear shift lever (MEC, PSS models only), creeper gear lever (if fitted), PTO gear lever, GSP lever, parking brake lever.
- Power Shuttle System (PSS) (optional): Electro-hydraulic system for F/R/Stop movement without clutch pedal.
- Power Shift Transmission (PST) (optional): Shifts transmission gears by electric/hydraulic actuators without clutch pedal.
- Hydraulic System: Safety precautions, steering system, hydraulic lift control (MHL) (if fitted), remote control lever and quick coupler (optional), joystick lever (optional), auto lift control (MHL), and hydraulic system diagram.
Lubrication and Maintenance
The manual provides general information on lubrication and maintenance, including tightening torque specifications for normal assembly and hydraulics. It details a maintenance chart with daily, 50-hour, 300-hour, 600-hour, 1200-hour/1-year, 1800-hour, and 3000-hour/2-year checks.
Key maintenance items include:
- Fuel & DEF/Urea Tank: Daily check of levels, proper handling of diesel fuel and DEF/urea solution, and storage conditions.
- Engine Oil: Daily check of oil level, replacement every 600 hours.
- Fuel Filters: Replacement every 600 hours.
- Engine Coolant: Check daily, replacement every 3000 hours or 2 years.
- Radiator Screen: Clean daily.
- Air Cleaner: Check daily, clean/replace element every 1200 hours or 1 year.
- Battery: Check daily, proper handling and charging procedures.
- Fan Belt: Check tension every 300 hours, replacement every 3000 hours or 2 years.
- Hydraulic Oil Filter: Replacement every 300 hours.
- Transmission Oil: Check every 50 hours, replacement every 600 hours.
- Front Axle Oil: Check every 50 hours, replacement every 600 hours.
- Brake Oil: Check every 300 hours.
- Clutch Pedal Play: Adjustment every 50 hours (MEC models only).
- Brake Pedal Play: Adjustment every 50 hours.
- Tire Air Pressure: Check daily.
- Grease Nipples: Lubricate every 50 hours.
- Air-bleeding: Procedures for fuel system, brake lines, and clutch line (MEC models only).
- Fuse & Main Fuse: Check and replacement procedures.
- Headlight Bulb: Replacement procedure.
- Touch-up Paint Color: Specifications for various tractor parts.
Air Conditioning System (Cabin type)
This section describes the components of the cooling and heating system, how to operate the air conditioner and heater, and maintenance checks (every 6 months and every year). It also includes troubleshooting tips and a system diagram.
Pneumatic System (optional)
This section covers the air-gun system and the pneumatic trailer brake system. It describes their configurations, usage features, and maintenance checks (draining air-tank, checking air-tank pressure gauge, checking air-compressor belt).
Dimension and Specification
This chapter provides detailed dimensions and technical specifications for both cabin and roll-bar type tractors, including weight, engine, fuel injection pump, lubrication system, cooling system, transmission, hydraulic lift, remote control, steering system, alternator, battery, lights, and wheel track adjustment. It also includes a table of lubricants and capacities.
Important Technical Specifications:
- Engine: F5G-63kW (XP8084), F5G-70kW (XP8094), F5G-75kW (XP8101); In-line, water-cooled, 4-stroke, CRDi; 4 cylinders; 99 x 110mm bore x stroke; 3387cc displacement; 17:1 compression ratio; 850-2400 rev/min engine speed.
- Maximum Torque: 354N.m/1400rpm (XP8084), 395N.m/1400rpm (XP8094), 430N.m/1400rpm (XP8101).
- Engine Power: 63kW/2200rpm (XP8084), 70kW/2200rpm (XP8094), 75kW/2200rpm (XP8101).
- Fuel Tank Capacity: 115 L (30.4 U.S.gals.).
- DEF/Urea Solution Capacity: 16 L (4.2 U.S.gals.).
- Hydraulic Lift Capacity (Lower link end): 3290 kgf (7253 lbf).
- Hydraulic Lift Capacity (24" behind lift point): 2350 kgf (5181 lbf).
- Rated Flow / Pressure (Steering System): 24.8LPM (6.5 gpm) / 14.2MPa (2060 psi).
- Alternator: 14V, 1.68kW (120A).
- Battery: 12V, 110AH.
- PTO Speeds: 540 rpm / 1958 rpm, 750 rpm / 2132 rpm, 1000 rpm / 2125 rpm.
- Maximum Permissible Mass (Total): Cabin: 6200kg (13669 lb), Roll-bar: 5680kg (12522 lb).
- Maximum Permissible Mass (Front Axle): 2600kg (5732 lb).
- Maximum Permissible Mass (Rear Axle): 4200kg (9259 lb).
The manual also includes a section on the engine manufacturer's warranty, stating that LS Tractor's warranty periods prevail over those mentioned by the engine manufacturer (FPT).
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