Manitowoc Grove RT9130E-2 Service And Maintenance Manual

Grove Published 11-22-2016, Control # 345-12 3-1
RT9130E-2 SERVICE MANUAL ELECTRICAL SYSTEM
3
SECTION 3
ELECTRICAL SYSTEM
SECTION CONTENTS
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1
Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Fuse Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
Relays. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
General Troubleshooting . . . . . . . . . . . . . . . . . . . 3-6
Troubleshooting Engine Starting Problems . . . . . 3-6
Troubleshooting Engine Charging Problems . . . . 3-7
Troubleshooting Accessories . . . . . . . . . . . . . . . . 3-7
Troubleshooting Swivel-Caused Electrical
Problems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Connector Troubleshooting . . . . . . . . . . . . . . . . . 3-7
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9
Troubleshooting Crane Components and
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Alternator Replacement . . . . . . . . . . . . . . . . . . . 3-10
Starter Replacement. . . . . . . . . . . . . . . . . . . . . . 3-10
Battery Replacement . . . . . . . . . . . . . . . . . . . . . . 3-11
Relay Panel Component Replacement . . . . . . . . 3-11
Gauge Cluster Replacement . . . . . . . . . . . . . . . . 3-12
Rocker Switch Replacement . . . . . . . . . . . . . . . . 3-13
Ignition Switch Replacement . . . . . . . . . . . . . . . . 3-13
Turn Signal Lever and Transmission Shift
Lever Replacement . . . . . . . . . . . . . . . . . . . . . . . 3-14
Windshield Wiper Assembly Replacement . . . . . 3-17
Windshield Washer Assembly Replacement . . . . 3-18
Skylight Wiper Assembly Replacement . . . . . . . . 3-18
Telescope Cylinder Charge System - Electrical
Schematic (If Equipped) . . . . . . . . . . . . . . . . . . . 3-19
Tools For Troubleshooting. . . . . . . . . . . . . . . . . . 3-21
Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . 3-21
Beacon Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Boom Mounted Floodlights . . . . . . . . . . . . . . . . . 3-21
Rear View Mirror . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Air Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-21
Cold Weather Operation . . . . . . . . . . . . . . . . . . . 3-21
DESCRIPTION
General
The electrical system is 12-volt negative ground with 12-volt
starting, consisting of an alternator and three 12-volt lead-
acid batteries. The system is the single wire ground return
type, using the machine’s structure as ground.
Electrical power is transferred to and from the carrier and
superstructure through the electrical swivel. For more
detailed information on the electrical swivel, refer to Section
6 Swivels, page 6-16.
Refer to the electrical schematic in the back of this manual to
aid in troubleshooting an electrical problem.
Alternator
The alternator (Figure 3-1) is mounted on the engine and is
belt driven. It is a 145 ampere alternator with an integral
transformer - rectifier unit. When the engine is running, and
the alternator is turning, the alternator’s 12-volt output
terminal supplies the crane’s electrical circuits. The output
terminal also supplies the voltage to recharge the batteries
and maintains them at a full state of charge.

Manitowoc Grove RT9130E-2 Specifications

General

Brand	Manitowoc
Model	Grove RT9130E-2
Category	Construction Equipment
Language	English