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Mercury 40 Service Manual

Mercury 40
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MANUAL TILT ASSIST
Page 5D-34 90-828631R3 MARCH 1999
CAUTION
When installing shock rod piston, spanner wrench must have 1/4 in. x 5/16 in.
(6.4mm x 8mm) long pegs to avoid damage to shock rod piston.
6. Apply Loctite Grade “A” (271) to threads on shock rod.
7. Install shock rod piston.
8. Tighten shock rod piston securely using spanner wrench [1/4 in. x 5/16 in. (6.4mm x
8mm) long pegs]. If a torquing type spanner tool is used to tighten shock piston, then
torque to specified torque.
51146
Loctite “271” (92-809819)
7
a
b
91-74951
7
a-Spanner Wrench
b-Shock Rod Piston
Shock Rod Piston Torque
90 lb-ft (122 Nm)
9. Install ball, seat, and spring (five sets) to shock rod piston.
10. Secure components with plate. Torque screws to 35 lb-in. (3.9 Nm).
11. Remove shock rod assembly from vise.
51147
e
d
c
a
b
a-Screw (3) Torque to 35 lb-in. (3.9 Nm)
b-Plate
c-Spring (5)
d-Seat (5)
e-Ball (5)

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Mercury 40 Specifications

General IconGeneral
Horsepower40 hp
Starting SystemElectric
SteeringRemote
Fuel Induction SystemEFI (Electronic Fuel Injection)
Shaft Length20"
Full Throttle RPM Range6000

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