Mercury 40 Service Manual

TILLER HANDLE
Page 7B-8 90-828631R3 MARCH 1999
Cleaning/Inspection/Repair
1. Inspect throttle cables for bending/damage and replace if necessary.
2. Inspect steering handle arm for cracks/damage and replace if necessary.
Tiller Handle Reassembly
1. Wrap cables around pulley as shown.
a
c
b
a-Short Throttle Cable (30-1/2 in.) Place in Top Groove
b-Long Throttle Cable (40-1/2 in.) Place in Bottom Groove
c-Pulley
2. Place pulley and cables into case.
3. Install cover with screw.
c
a
b
a-Pulley
b-Cover
c-Screw 10-16x
1
/
2
in.
Pulley Cover Screw Torque
20 lb. in. (2.3 N·m)

Mercury 40 Specifications

General

Horsepower	40 hp
Starting System	Electric
Steering	Remote
Fuel Induction System	EFI (Electronic Fuel Injection)
Shaft Length	20"
Full Throttle RPM Range	6000