Mercury 40 - Cleaning;Inspection;Repair; Tiller Handle Reassembly

TILLER HANDLE
Page 7B-8 90-828631R3 MARCH 1999
Cleaning/Inspection/Repair
1. Inspect throttle cables for bending/damage and replace if necessary.
2. Inspect steering handle arm for cracks/damage and replace if necessary.
Tiller Handle Reassembly
1. Wrap cables around pulley as shown.
a
c
b
a-Short Throttle Cable (30-1/2 in.) Place in Top Groove
b-Long Throttle Cable (40-1/2 in.) Place in Bottom Groove
c-Pulley
2. Place pulley and cables into case.
3. Install cover with screw.
c
a
b
a-Pulley
b-Cover
c-Screw 10-16x
1
/
2
in.
Pulley Cover Screw Torque
20 lb. in. (2.3 N·m)