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Mercury 40

Mercury 40
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CHARGING AND STARTING SYSTEM
Page 2B-22 90-828631R3 MARCH 1999
Reassembly
1. Place washers on the armature shaft.
2. Place armature shaft into front bracket.
a
c
b
d
a-Washer (Fiber) .08 in. (2.0 mm) Thick
b-Washer .04 in. (1.0 mm) Thick
c-Washers (Use as Required) (Adjust Washers Until 0.05 - 0.010 in.
(0.05 - 0.25 mm) Axial Play Exist on the Armature Shaft
d-Front Bracket
1. Install the pinion, spring, and pinion stopper onto starter shaft.
2. Place circlip into groove on shaft.
3. Press the pinion stopper over the circlip.
IMPORTANT: Install new circlip for reassembly.
NOTE: Make sure the circlip fits tightly into pinion stopper.
a
b
d
c
a
b
c
d
a-Circlip
b-Pinion Stopper
c-Spring
d-Pinion

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