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Mercury 40 Service Manual

Mercury 40
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BIGFOOT GEAR HOUSING
Page 6B-42 90-828631R3 MARCH 1999
Lower Driveshaft Bearing Race Installation
IMPORTANT: Lower driveshaft bearing cup can be installed with or without upper
driveshaft bearing/sleeve and oil sleeve installed.
1. Lubricate O.D. of bearing race with Quicksilver 2-4-C w/Teflon.
2. Install shim(s) and bearing race into housing.
NOTE: Verify shim(s) are not cocked when drawing up race.
53933
a
b
c
d
f
95
2-4-C w/Teflon (92-850736A1)
95
91-14310A1
f
d
c
e
a-Shim(s); Retained From Disassembly. If Shim(s) Were Lost or a New Gear
Housing is Being Assembled, Start With 0.025 in. (0.635 mm) Shim(s)
b-Bearing Race
c-Mandrel* (13780)
d-Mandrel* (13781)
e-Threaded Rod** (91-31229)
f-Nut** (11-24156)
*From Bearing Installation Tool (91-14309A1)
**From Bearing Removal and Installation Kit (91-31229A7)

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Mercury 40 Specifications

General IconGeneral
Horsepower40 hp
Starting SystemElectric
SteeringRemote
Fuel Induction SystemEFI (Electronic Fuel Injection)
Shaft Length20"
Full Throttle RPM Range6000

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