Mercury 40 Service Manual

IGNITION
90-828631R3 MARCH 1999 Page 2A-7
Electrical Components
REF.
TORQUE
REF
.
NO.
QTY. DESCRIPTION lb-in. lb-ft Nm
1 2 SCREW (M6 x 25) 100 11.5
2
1 ELECTRIC CONTROLLER (50)
2
1 ELECTRIC CONTROLLER (4045)
3 1 BRACKET (NON-BIGFOOT)
4 1 BRACKET (BIGFOOT)
5 4 SCREW (M8 x 35) 210 17.5 23.7
6 1 SOLENOID PLATE
7 1 SCREW (M6 x 16) 75 8.5
8 2 NUT 30 3.5
9 1 STARTER SOLENOID
10 1 BRACKET
11 1 VOLTAGE REGULATOR
12 2 SCREW (M6 x 25) 100 11.5
13 1 PRESSURE SWITCH 75 8.5
14 2 PLATE
15 1 TEMPERATURE SWITCH
16 1 TEMPERATURE SWITCH
17 2 SCREW (M6 x 13) 75 8.5
18 4 GROMMET
19 4 HI–TENSION CABLE
20 4 SPARK PLUG 150 12.5 17
21 2 IGNITION COIL
22 4 SCREW (M6 x 30) 75 8.5
1 DECAL-(Coil Identification #1)
23
1 DECAL-(Coil Identification #2)
23
1 DECAL-(Coil Identification #3)
1 DECAL-(Coil Identification #4)
24 1 ENGINE WIRING HARNESS
25 1 FUSE
26
1 SCREW (M5 x 10) (NON-BIGFOOT) 30 3.5
26
1 SCREW (M6 x 13) (BIGFOOT) 30 3.5
27 1 SCREW (M6 x 13)
28 AR STA–STRAP
29 1 BATTERY CABLE (NEGATIVE)
30 1 INSULATOR BOOT
31 BATTERY CABLE (POSITIVE)
32 1 HARNESS–Auxiliary (HANDLE)

Mercury 40 Specifications

General

Horsepower	40 hp
Starting System	Electric
Steering	Remote
Fuel Induction System	EFI (Electronic Fuel Injection)
Shaft Length	20"
Full Throttle RPM Range	6000