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JV300-130
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MIMAKI JV300-130 - Maintenance Manual Change Tracking
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Manual
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© 2014 MIMAKI ENGINEERING CO.,LTD.
Service Documents > Maintenance Manual Change Tracking
Maintenance Manual Change T
racking
Maintenance Manual Ch
ange Tracking
P.
1
Date
2014.05.30
Manual V
er
.
1.00
Remark
Stat
us
Index
Rev
.
Changes
Released
New issued
1
3
Table of Contents
Main Page
Maintenance Manual Contents
3
Operating Principle
5
Configuration
8
Ink Supply Path Diagrammatic Illustration
8
When Filling 6-Color +W Ink Set (for SS21 Ink)
9
Relationship between Piping and Nozzle Orders
10
Flow of the Ink Supply Control
11
Ink System Configuration
11
Ink System Error Monitoring
12
Monitoring of Cartridge Error
12
Monitoring of Ink System Error
12
Errors Related to the Amount of Remaining Ink
13
Supply Cartridge Control and Selection
14
Supply Cartridge Control
14
Cartridge Status Indicated by Leds
14
When One Cartridge for 1-Supply Path Has an Error
15
Availability of Ink Supply
15
Conditions for Changing the Supply Cartridge
16
Cartridge LED Control
17
Condition of each Cartridge LED Indicated by Its Lighting and Blinking
17
LED Operation Pattern
17
Supply Valve Control
18
Cartridge Switching Operation
18
Timing to Open/Close the Supply Valve
18
Monitoring of the Amount of Remaining Ink
19
Calculation of the Amount of Consumed Ink
19
Updating of the Amount of Remaining Ink
19
Ink Suction During Cleaning and Filling
19
Use-Up Cleaning
20
As for Use-Up Cleaning
20
Ink Suction and Discharge Control
21
Outline of Control
21
System Configuration
21
Outline Flow
21
Initial Filling
22
Operation Sequence for Initial Filling
22
Electrical Parts
23
Connection Diagram Inside the Main Body
24
Cable Veyor
24
Carriage
24
Main Electrical Box
24
Operation Explanation
27
Nozzle Arrangement of Head (Rear View)
27
Circuit Board Specifications
28
EPL2 Main PCB Assy
29
List of Connectors
29
Fuse Rating
30
Led
30
SL2H PCB Assy.
31
COM32 IO PCB Assy
33
AC PCB Assy
35
Color LCD PCB Assy.
36
RGB LED PCB Assy
37
Encoder PCB Assy
38
Mini Memory PCB Assy
39
Mark Sensor PCB
40
CART IO PCB Assy
41
Component Surface
41
Solder Surface
41
Workflow
43
Ink Related Parts
43
Replacement of the Head Unit
44
List of Replacement Procedures
44
Replacement of the Cartridge Assy
45
Replacement of the Wiper Unit
46
Replacement of the Wiper Cleaner Assy.
47
Replacement of the Cutter Assy
48
Replacement of the Selective Path Assy.
49
Replacement of the Cap Head Assy.
50
Driving Parts
51
Replacement of the X-Axis Motor
52
Replacement of the Y-Axis Motor
53
Replacement of the y Drive Belt
54
Replacement of the Linear Encoder Scale
55
Adjustment Items
58
Operation Matrix
58
Adjustment Function
59
Averaging 34 Adjust
60
Slant Adjustment
61
Check the Slant of each Column
61
Perform an Averaging Adjustment
61
Stagger Adjustment
63
Check the Stagger of each Column
63
Drop.pos
68
Wf4(Large Droplet Waveform)
68
Wf3(Small Droplet Waveform)
68
Forward Adjustment
69
Return Adjustment
69
Going and Returning Adjustment
70
Replace Count
71
REPLACE COUNTER List of Items
71
Default Set
72
DEFAULT SET List of Items
72
Capping
73
Adjust Wiper
74
Head Wash
75
Maint. Wash
77
Head ID
78
SERIAL No.
79
DEALER No.
80
Feed Comp.2
81
Edge Adjust
82
Pointer Offset
83
Time Set
84
Angle Adjust
85
Mechanical Adjustment
87
Adjustment of the Carriage Slant
88
Height for Right and Left
88
Back and Forth Slant (Vertical-Tilt) Adjustment
89
Adjustment of the Mounting Location for the Cutter
91
Adjustment of the Station Height
92
Adjustment of the Wiper Height
93
Adjustment of the JAM Sensor Height
94
Positioning of the Encoder Sensor
95
Centering of the Roll Holder
96
Positioning of the Wiper Drive Link
97
Parallelism Adjustment of the Tension Bar
98
Roll Shaft Parallelism Adjustment
99
Test Items
103
Test Function
103
Check Pattern
104
Sensor
105
List of SENSOR TEST
105
Memory Check
106
Keyboard Test
107
Lcd
108
Check Temp.
109
Check Ink IC
110
Cartridge Valve
111
Aging
114
List of AGING Items
114
Check Encoder
115
Paper Sensor
117
Function
117
Heater
118
Operation Procedures of “TEMP.”
118
Operation Procedures of “SSR”
118
Action Test
119
List of Test Items
119
Skew Check
121
Voltage Check
122
Event Log
123
Check Message
124
Other Test
125
Determining Short Circuit of COM32 IO PCB
126
Checking Damage of the Print Heads
128
Disassembly and Reassembly
130
Covers
130
Cover Layout
131
Machine Front
131
Around Carriage
131
Machine Rear
132
Ink-Related Parts
133
Damper
134
Head Unit
136
Cleaning Liquid Valve
138
Selective Path Pump Assy
140
Pump Motor
142
Circulation Pump
144
Circulation Filter
146
CP Absorber
150
Valve Assy
151
Cutter Unit
153
Clamp Assy.
154
Changing Joint
155
Drive System
160
X-Axis Motor Assy
161
Y-Axis Motor
162
Y Drive Pulley
164
Y Drive Belt
166
Linear Encoder Scale
168
Wiper Unit
170
Wiper Cleaner Assy.
172
Take-Up Motor
173
AMF Unit (OPTION)
174
Sensors
190
Sensor Layout
191
Troubleshooting
198
Details on Errors and Malfunctions
198
Concerning Errors and Malfunctions
199
Rough Identification of the Source of the Trouble
199
Identifying the Error Category
200
Initial Action
200
Failure on the Printer Side
200
Repair at the Factory
200
List of Error Messages
201
List of Warning Messages
208
List of SYSTEM HALT
211
Detailed Methods of Coping with the Malfunctions
216
Operation Flow
217
Basic Operation
217
Start
218
Print Mode
219
Local / Remote
220
Media Detect / Local
220
Common Setting
230
Information
231
Service Mode
232
Adjust
233
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