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Mitutoyo SURFTEST SV-3100 - User Manual

Mitutoyo SURFTEST SV-3100
78 pages
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Questions and Answers

  • L
    Laura AyersAug 4, 2025
    What to do if Mitutoyo Measuring Instruments do not power on?
    • R
      Ricky SnyderAug 4, 2025
      If the Mitutoyo Measuring Instruments do not power on, first ensure the power cord is correctly connected. If it still fails to power on, replace the fuse with a new one of the appropriate specification. As an additional check, connect another electric appliance to the outlet to verify that the outlet is supplying power.
  • K
    Katherine WebbAug 11, 2025
    How to fix a Mitutoyo SURFTEST SV-3100 Measuring Instruments remote box joystick that won't operate?
    • C
      Courtney WatsonAug 11, 2025
      If the joystick on the remote box of your Mitutoyo Measuring Instruments isn't working, take these steps: * Check the cable connections. * Release any limitations on the measuring range. * Start the analysis software. * Enable the selection keys for the axes you want to move. * Turn the override knob to the Max side. * Release the emergency stop switch.
  • A
    Adam DavisAug 16, 2025
    Why won't my Mitutoyo SURFTEST SV-3100 Measuring Instruments analysis software start?
    • H
      harrisanthonyAug 16, 2025
      If the analysis software for your Mitutoyo Measuring Instruments isn't starting, ensure the power switch on the controller is turned on. Also, check the connection cable and ensure it is correctly connected.
  • D
    dcarterAug 22, 2025
    What to do if key operations on Mitutoyo Measuring Instruments remote box cannot be made?
    • P
      Pamela WellsAug 22, 2025
      If you cannot use the keys on the remote box of your Mitutoyo Measuring Instruments, check the cable connection to ensure it is correctly connected. Also, make sure the analysis software is started.
  • D
    desiree73Aug 28, 2025
    Why are my Mitutoyo Measuring Instruments making abnormal sounds and vibrations?
    • A
      awalkerAug 29, 2025
      If your Mitutoyo Measuring Instruments are generating abnormal sounds and vibrations, check if the support legs on the installation stand of the measuring unit are loose and tighten them securely. Also, ensure the installation stand is leveled; adjust it if necessary.

Summary

Conventions Used in this Manual

Safety Precautions

Explains safety symbols like DANGER, WARNING, and CAUTION for hazard identification.

Types of Notes

Details IMPORTANT, NOTE, and TIP notes for understanding the manual's content and operation.

Warning Labels

Describes warning labels applied to the unit and their meanings for safe operation.

Warranty

Notes on Overseas Transfer

Information regarding product export control regulations and contacting Mitutoyo before transferring abroad.

Purpose of this Manual (Descriptive Scope)

Explains the manual's scope covering system configuration, setup, and the main unit.

Configuration

Outline of the System

Provides an overview of the high-accuracy stylus type surface roughness measuring system.

Order Number and Specifications

Lists system specifications based on the Order Number for different models.

System Configuration

Describes the components and arrangement of the SURFTEST SV-3100 series system.

Measuring Main Unit

Details the parts and functions of the main measuring unit, including its base and axes.

Roughness Measuring Detector (S-3000)

Explains the parts and functions of the roughness measuring detector and its holder.

Controller

Describes the controller unit, including its front, left, and rear panels and status LEDs.

Remote Box

Details the parts and operation of the remote control box, including joystick and keys.

Installation

Installation Environment

Specifies conditions for temperature, humidity, vibration, dust, power supply, and grounding.

Installation Space

Shows the required floor space and layout for installing the system.

Overall System Connection

Illustrates how to connect the system components, including cables between units.

Mounting the Detector

Step-by-step guide for attaching the roughness detector to the unit securely.

Dismounting the Detector

Procedure for safely removing the detector from the unit, including releasing clamps.

About the Relocation

Advises against user relocation and recommends contacting service for accuracy check and adjustment.

Preparation for Measurement

Confirming the Connections

Ensures all system cables are correctly connected before proceeding with setup.

Stylus Replacement;Attachment

Guide on selecting and attaching the appropriate stylus for measurement.

Mounting the Detector

Instructions for inserting and securing the roughness detector into the detector holder unit.

System Start Up

Steps for powering on the controller, printer, display, and computer.

Detecting the Position of Origin for Each Axis

Procedure for restoring the coordinate system by finding the origin for each axis.

Setting the Stylus Information

How to configure detector and stylus properties in the analysis software.

Calibration

Explains the process of calibrating the detector for accurate measurements.

Quitting the System

Steps to properly shut down the system and analysis software.

Maintenance

Cleaning the External Surface

Instructions for cleaning the system's exterior safely, avoiding solvents.

Replacing the Fuse

Procedure for replacing blown fuses with correct ratings to prevent damage.

Cleaning and Lubricating Z2-Axis Column

Details periodic lubrication of the Z2-axis column guide surface.

Lubrication

Information on periodic lubrication of ball screws and linear guides by service engineers.

Troubleshooting

Trouble with System Operation

Lists common system operation issues and their solutions.

Trouble during Surface Roughness Measurement

Addresses problems encountered during measurement and their remedies.

Error Codes

Explains error codes, their causes, and recommended responses.

Specifications

Specifications

Presents detailed technical specifications for the main unit and accessories.

External Dimensions

Provides dimensional drawings and measurements for various system units.

Standard Accessories

Lists standard items included with the system package.

Optional Accessories

Details available optional accessories for enhancing system functionality.

Styli

Describes various types of optional styli, their order numbers, and specifications.

Nosepiece

Details the skidless nosepiece and its applicability.

Mitutoyo SURFTEST SV-3100 Specifications

General IconGeneral
Stylus Tip MaterialDiamond
Measuring Range (Z-axis)800 μm
Stylus Tip Radius2 μm
Measuring Force0.75 mN
DisplayLCD
Output InterfaceRS-232C
Power Supply100 to 240 VAC

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