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Moeller DV6-340 Series User Manual

Moeller DV6-340 Series
221 pages
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Hardware and Engineering
DV6-340-...
Vector Frequency Inverters
01/02 AWB8230-1415GB
1st published 2002, edition 01/02
© Moeller GmbH, Bonn
Authors: Holger Friedrich, Jörg Randermann
Editor: Michael Kämper
Translator: Dominik Kreuzer
All brand and product names are trademarks or registered
trademarks of the owner concerned.
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any otherprocess) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alterations without notice.
For Moeller Electric Sales and Support call KMparts.com (866) 595-9616

Table of Contents

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Moeller DV6-340 Series Specifications

General IconGeneral
CategoryDC Drives
SeriesDV6-340
Control TypeDigital
Enclosure RatingIP20
Protection FeaturesOvervoltage
Operating Temperature-10°C to +50°C
Humidity5-95% non-condensing
Storage Temperature-20°C to 70°C

Summary

About this Manual

Abbreviations and symbols

Lists abbreviations and symbols used in the manual for clarity.

Changes

Details publication dates and associated changes to keywords and parameters.

About the DV6 frequency inverters

System overview

Provides a visual overview of the DV6 frequency inverter and its system components.

Type code

Explains the structure and meaning of the DV6 frequency inverter type codes.

Inspecting the package content

Details the steps for checking the received package contents for completeness and damage.

Layout of the DV6

Identifies the physical features and components of the DV6 frequency inverter.

Features of the frequency inverters

Describes the conversion of supply voltage to DC and generation of adjustable three-phase output.

Selection criteria

Guides on selecting the appropriate frequency inverter based on motor current and other drive data.

Intended use

Specifies that DV6 frequency inverters are for industrial use as system components, not domestic appliances.

Service and guarantee

Provides information on contacting sales offices for service and guarantee details.

Engineering

Performance features of the DV6

Details ambient temperatures, environmental conditions, and electrical data of the DV6 inverters.

Connecting to the mains

Covers network configurations, voltage, frequency, and interaction with p.f. correction equipment.

Protection of persons and domestic animals with residual-current protective devices

Discusses the use of residual-current circuit breakers to protect against earth faults and spurious tripping.

EMC guidelines

Explains limit values for emitted interference and immunity according to IEC/EN 61800-3 and EMC Directive.

Installation

Installing the DV6

Describes how to mount the DV6 frequency inverters vertically on a non-flammable background.

Mounting position

Specifies the required mounting orientation and clearance for the DV6 frequency inverter.

EMC compliant installation

Recommends measures for EMC-compliant installation, including metallic enclosures and filters.

Electrical connection

Guides on connecting the motor, supply voltage, and signal cables to the inverter.

Connecting the control signal terminals

Details the arrangement and wiring of the individual control signal terminals for various functions.

Operating the DV6

Initial startup

Lists essential checks and observations before putting the frequency inverter into operation.

LCD keypad

Explains the layout and function of the DV6's LCD keypad and its operating elements.

Operation with LCD keypad

Describes how to navigate parameter groups and set values using the LCD keypad.

Connection examples

Provides examples of connecting the inverter for different operational modes like potentiometer or analog setpoint.

Programming the control signal terminals

Digital inputs 1 to 8

Explains how to assign various functions to terminals 1 to 8 via parameterization.

Programmable digital outputs 11 to 15

Explains the configuration and functions of programmable digital outputs for signaling various states.

Analog inputs, terminals O, O2 and OI

Explains how to specify setpoint frequency using analog inputs and their matching.

Start/stop

Explains how to configure digital inputs for clockwise and anticlockwise motor rotation and start/stop control.

Fixed frequency selection (FF1 to FF4)

Details how to select up to 16 user-definable fixed frequencies using digital inputs.

Activate DC braking DB

Details how to activate DC braking for controlled motor deceleration and stopping.

Setting Parameters

Basic functions

Covers fundamental operations like inputting and displaying frequency values and setting acceleration/deceleration.

Setting the frequency and start signal parameters

Guides on adjusting start signal methods and basic frequency parameters like base and end frequencies.

Voltage/frequency characteristic and voltage boost

Details how to adjust voltage/frequency behavior and apply voltage boost for motor control.

PID controller

Explains the built-in PID control for regulating motor speed, flow, or temperature.

Electronic motor protection

Explains the simulated bimetallic strip for thermal monitoring of connected motors.

Current limit

Details how to limit motor current during acceleration or static operation to prevent overload.

Automatic restart after a fault

Configures inverter behavior for automatic restart attempts following specific fault messages.

Controlled deceleration

Describes how to control motor deceleration instead of coasting during power failure or Emergency-Stop.

Messages

Fault messages

Lists and explains fault messages issued by the DV6 frequency inverter, their causes, and descriptions.

State of frequency inverter on fault message

Provides additional information on the inverter's state when a fault occurs, aiding in fault rectification.

Fault history register

Explains how the inverter saves and allows retrieval of the six most recent fault messages.

Other messages

Lists other messages issued by the inverter, such as in standby mode or during initialization.

Troubleshooting

The motor will not start.

Provides possible causes and remedies for the motor failing to start, including checks for voltage and signals.

The motor turns in the wrong direction.

Addresses issues with incorrect motor rotation direction and suggests checks for wiring and parameter configuration.

The motor does not operate smoothly.

Discusses causes for uneven motor operation, such as high load changes or resonant frequencies.

It is not possible to make any inputs.

Covers troubleshooting when the keypad or parameter changes are unresponsive, checking parameter protection.

Appendix

Technical Data

Provides detailed technical specifications for the DV6-340 series, including electrical data and environmental conditions.

Inputs

Lists the available inputs and their programmable functions for controlling the frequency inverter.

Outputs

Details the programmable digital and analog outputs and their functions for signaling and control.

Mains contactors

Lists recommended mains contactors based on DV6 phase current and thermal current ratings.

Mains choke

Explains the function of mains chokes in reducing harmonics and increasing inverter lifespan.

Radio interference filters

Details RFI filters, their discharge currents, earthing requirements, and matching frequency inverters.

Standard form for user defined parameter settings

Provides a template for listing custom parameter settings and changes from default values.

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