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Moeller DF5 series User Manual

Moeller DF5 series
132 pages
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Hardware and Engineering
DF5-...
09/01 AWB8230-1412GB
1st published 2001, edition 09/01
© Moeller GmbH, Bonn
Author: Holger Friedrich, Jörg Randermann
Editor: Michael Kämper
Translator: David Long
All brand and product names are trademarks or registered
trademarks of the owner concerned.
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form
(printed, photocopy, microfilm or any otherprocess) or processed,
duplicated or distributed by means of electronic systems without
written permission of Moeller GmbH, Bonn.
Subject to alterations without notice.

Table of Contents

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Moeller DF5 series Specifications

General IconGeneral
BrandMoeller
ModelDF5 series
CategoryDC Drives
LanguageEnglish

Summary

About this Manual

Abbreviations and Symbols

Defines abbreviations and symbols used in the manual.

About DF5 Series Frequency Inverters

System Overview

Illustrates the components of the DF5 frequency inverter system.

Type Code Description

Explains the type designation and coding for DF5 series frequency inverters.

DF5 Unit Layout

Identifies and labels the main components and connection points of the DF5 unit.

Frequency Inverter Characteristics

Details the voltage, frequency, and current specifications of the DF5 series.

Selection Criteria

Guides on choosing the correct frequency inverter based on motor and application requirements.

Intended Use and Safety Compliance

Specifies industrial use and adherence to safety directives.

Service and Guarantee Information

Provides information on contacting support and warranty details.

Engineering Principles

Features of the DF5 Series

Lists the technical specifications and features of the DF5 series inverters.

Mains Connection Guidelines

Covers electrical grid types, voltage, frequency, and connection requirements.

EMC Compliance Requirements

Details requirements for electromagnetic compatibility and interference suppression.

Installation Procedures

DF5 Mounting and Enclosure

Specifies vertical mounting, non-flammable base, and enclosure requirements.

Installation Clearance Requirements

Provides required clearances for thermal air circulation around the device.

DF5 Attachment and Torque Specs

Details mounting the inverter and torque specifications for screws.

EMC Compliance Measures

Outlines measures for EMC-compliant installation, including grounding and screening.

Electrical Connection Guide

Guides on connecting power, motor, and control signals to the inverter terminals.

Power Section Connection

Step-by-step instructions for accessing power terminals after opening the enclosure.

Signalling Relay Wiring

Instructions for wiring the signalling relay terminals for fault indication.

Control Signal Terminal Wiring

Details the arrangement and wiring of individual control signal terminals.

DF5 Operation and Control

Initial Startup Checklist

Lists essential checks before powering on the frequency inverter.

Control Terminal Wiring Overview

Shows how control signal terminals are wired for default operation.

LCD Keypad Interface

Explains the functions of keypad buttons and display elements for operation.

Parameter Menu Navigation

Describes how to navigate through the parameter groups and menus.

Parameter Value Adjustment

Details how to modify acceleration time and extended parameter group values.

Post-Power-On Display Information

Explains what is shown on the display after the inverter is powered on.

Critical Operational Warnings

Highlights crucial safety warnings and operational precautions during use.

Programming Control Signal Terminals

Control Signal Function Overview

Provides a summary of functions assignable to digital inputs and outputs.

Digital Input Configuration (1-5)

Explains configuring digital inputs for start/stop, fixed frequencies, etc.

Frequency Setpoint Definition Methods

Details defining frequency setpoints via keypad, analog, or digital inputs.

Analog Output Signal Configuration

Describes analog output functions like frequency monitoring.

Digital Output Configuration (11-12)

Explains configuring digital outputs for status signals like RUN, FA1, FA2.

Frequency Value Message Setup (FA1/FA2)

Describes setting FA1 and FA2 signals for frequency achievement or exceeding.

Overload (OL) Message Configuration

Explains OL signal activation based on motor current thresholds.

PID Deviation (OD) Message Setup

Details OD signal activation when PID deviation exceeds a set threshold.

Fault (AL) Message Configuration

Describes the AL signal activation upon detecting an inverter fault.

Signalling Relay Terminal Setup

Explains configuration and default settings of the signalling relay contacts.

Setting Parameters

Display Parameter Configuration

Lists parameters that configure the information shown on the device display.

Basic Functions Setup

Covers setting frequency values, acceleration, deceleration times, and direction.

Frequency and Start Command Settings

Adjusting frequency setpoints, start commands, base, and end frequencies.

Analog Setpoint Matching

Matching external analog signals to frequency ranges.

Voltage/Frequency and Boost Settings

Adjusting V/f curves and boost levels for motor control.

DC Braking Configuration

Configuring parameters for activating and using DC braking functionality.

Operating Frequency Range Settings

Setting maximum/minimum operating frequencies and frequency jumps.

PID Controller Setup and Tuning

Explains PID controller setup, parameters, and closed-loop control functions.

Time Ramps Configuration

Details settings for second acceleration/deceleration times and characteristic curves.

Automatic Restart After Fault Settings

Configures inverter behavior for automatic restarts following fault conditions.

Electronic Motor Protection Setup

Covers parameters for monitoring motor temperature and current for protection.

Current Limit Configuration

Explains how to set parameters to limit motor current during operation.

Parameter Protection Options

Describes methods for protecting parameters from unauthorized changes.

Other Functions Configuration

Covers carrier frequency, initialization, country version, and frequency factor settings.

Messages and Faults

Fault Message Reference

Provides a comprehensive list of fault codes, causes, and descriptions.

Status Message Explanations

Lists messages displayed in standby mode or during specific operations.

Fault Correction Guide

Troubleshooting Motor Start Issues

Guides on resolving problems when the motor fails to start or runs incorrectly.

Troubleshooting Performance and Parameter Issues

Addresses rough motor operation, incorrect speed, and parameter saving problems.

Troubleshooting Input and Protection Issues

Resolves problems with inputs, parameter settings, and electronic motor protection.

Appendix

Technical Data Specifications

Contains detailed technical specifications for the DF5 series inverters.

Physical Dimensions and Weight

Provides physical dimensions and weight information for different DF5 models.

Cable and Fuse Recommendations

Lists recommended cable cross-sections and fuse ratings for connection.

Mains Contactor Selection Guide

Provides a list of suitable mains contactors for various DF5 models.

RFI Filter Matching

Matches specific RFI filters to DF5 inverter models and their electrical data.

Mains Choke Selection

Lists recommended mains chokes based on DF5 model and mains voltage/current.

Connection Example Diagrams

Illustrates typical wiring scenarios for potentiometers, analog signals, and fixed frequencies.

Parameter and Function Abbreviations

Defines common abbreviations and acronyms used in the manual.

User Defined Parameter Settings Template

Provides a template for documenting custom parameter settings.

UL® Safety Precautions

Highlights specific safety precautions and requirements for UL-listed installations.

Terminal Dimensions and Torque

Details terminal screw sizes and recommended torque for secure wiring.

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